Area of Work Exposed to Electrolysis given Tool Feed Speed Calculator

✖The Electrochemical Equivalent is the mass of a substance produced at the electrode during electrolysis by one coulomb of charge.ⓘ Electrochemical Equivalent [e]			+10% -10%
✖Current Efficiency in Decimal is the ratio of the actual mass of a substance liberated from an electrolyte by the passage of current to the theoretical mass liberated according to Faraday's law.ⓘ Current Efficiency in Decimal [η_e]			+10% -10%
✖Electric current is the rate of flow of electric charge through a circuit, measured in amperes.ⓘ Electric Current [I]			+10% -10%
✖Feed Speed is the Feed given against a workpiece per unit time.ⓘ Feed Speed [V_f]			+10% -10%
✖The Work Piece Density is the mass per unit volume ratio of the material of workpiece.ⓘ Work Piece Density [ρ]			+10% -10%

✖Area of Penetration is area of penetration of electrons.ⓘ Area of Work Exposed to Electrolysis given Tool Feed Speed [A]

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Formula

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Area of Work Exposed to Electrolysis given Tool Feed Speed

Formula

`"A" = "e"*"η"_{"e"}*"I"/("V"_{"f"}*"ρ")`

Example

`"7.6cm²"="2.894E^-7kg/C"*".9009"*"1000A"/("0.05mm/s"*"6861.065kg/m³")`

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Area of Work Exposed to Electrolysis given Tool Feed Speed Solution

STEP 0: Pre-Calculation Summary

Formula Used

Area of Penetration = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Work Piece Density)
A = e*η_e*I/(V_f*ρ)
This formula uses 6 Variables

Variables Used

Area of Penetration - (Measured in Square Meter) - Area of Penetration is area of penetration of electrons.
Electrochemical Equivalent - (Measured in Kilogram Per Coulomb) - The Electrochemical Equivalent is the mass of a substance produced at the electrode during electrolysis by one coulomb of charge.
Current Efficiency in Decimal - Current Efficiency in Decimal is the ratio of the actual mass of a substance liberated from an electrolyte by the passage of current to the theoretical mass liberated according to Faraday's law.
Electric Current - (Measured in Ampere) - Electric current is the rate of flow of electric charge through a circuit, measured in amperes.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
Work Piece Density - (Measured in Kilogram per Cubic Meter) - The Work Piece Density is the mass per unit volume ratio of the material of workpiece.

STEP 1: Convert Input(s) to Base Unit

Electrochemical Equivalent: 2.894E-07 Kilogram Per Coulomb --> 2.894E-07 Kilogram Per Coulomb No Conversion Required
Current Efficiency in Decimal: 0.9009 --> No Conversion Required
Electric Current: 1000 Ampere --> 1000 Ampere No Conversion Required
Feed Speed: 0.05 Millimeter per Second --> 5E-05 Meter per Second (Check conversion here)
Work Piece Density: 6861.065 Kilogram per Cubic Meter --> 6861.065 Kilogram per Cubic Meter No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

A = e*η_e*I/(V_f*ρ) --> 2.894E-07*0.9009*1000/(5E-05*6861.065)

Evaluating ... ...

A = 0.000759999970850007

STEP 3: Convert Result to Output's Unit

0.000759999970850007 Square Meter -->7.59999970850007 Square Centimeter (Check conversion here)

FINAL ANSWER

7.59999970850007 ≈ 7.6 Square Centimeter <-- Area of Penetration

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< 15 Current in ECM Calculators

Current Required in ECM

Go Electric Current = sqrt((Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Resistance of Gap Between Work and Tool)

Current Efficiency given Gap between Tool and Work Surface

Go Current Efficiency in Decimal = Gap Between Tool and Work Surface*Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed/(Supply Voltage*Electrochemical Equivalent)

Area of Work Exposed to Electrolysis given Tool Feed Speed

Go Area of Penetration = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Work Piece Density)

Electrochemical Equivalent of Work given Tool Feed Speed

Go Electrochemical Equivalent = Feed Speed*Work Piece Density*Area of Penetration/(Current Efficiency in Decimal*Electric Current)

Current Efficiency given Tool Feed Speed

Go Current Efficiency in Decimal = Feed Speed*Work Piece Density*Area of Penetration/(Electrochemical Equivalent*Electric Current)

Current Supplied given Tool Feed Speed

Go Electric Current = Feed Speed*Work Piece Density*Area of Penetration/(Electrochemical Equivalent*Current Efficiency in Decimal)

Tool Feed Speed given Current Supplied

Go Feed Speed = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/(Work Piece Density*Area of Penetration)

Density of Work given Tool Feed Speed

Go Work Piece Density = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Area of Penetration)

Current Supplied for Electrolysis given Specific Resistivity of Electrolyte

Go Electric Current = Area of Penetration*Supply Voltage/(Gap Between Tool and Work Surface*Specific Resistance of The Electrolyte)

Area of Work Exposed to Electrolysis given Supply Current

Go Area of Penetration = Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface*Electric Current/Supply Voltage

Current Efficiency given Volumetric Material Removal Rate

Go Current Efficiency in Decimal = Metal Removal Rate*Work Piece Density/(Electrochemical Equivalent*Electric Current)

Current Supplied given Volumetric Material Removal Rate

Go Electric Current = Metal Removal Rate*Work Piece Density/(Electrochemical Equivalent*Current Efficiency in Decimal)

Resistance Owing to Electrolyte given Supply Current and Voltage

Go Ohmic Resistance = Supply Voltage/Electric Current

Current Supplied for Electrolysis

Go Electric Current = Supply Voltage/Ohmic Resistance

Supply Voltage for Electrolysis

Go Supply Voltage = Electric Current*Ohmic Resistance

Area of Work Exposed to Electrolysis given Tool Feed Speed Formula

Area of Penetration = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Work Piece Density)
A = e*η_e*I/(V_f*ρ)

Benefits Of Electrochemical Machining

1. Electrochemical machining produces an excellent mirror surface finish
2. Less heat is generated in the machining process
3. High metal removal rates are also possible
4. It’s possible to cut small and intricate work in hard or unusual metals, such as titanium
aluminides, or high nickel, cobalt, and rhenium alloys.
5. Complex concave and curved workpieces can be easily produced using the right convex
and concave tools.

How to Calculate Area of Work Exposed to Electrolysis given Tool Feed Speed?

Area of Work Exposed to Electrolysis given Tool Feed Speed calculator uses Area of Penetration = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Work Piece Density) to calculate the Area of Penetration, The Area of Work exposed to Electrolysis given Tool Feed Speed is a method to determine the Area from which Material can be removed when a limited Volumetric Material Removal Rate is given and a given Feed Speed is required. Area of Penetration is denoted by A symbol.

How to calculate Area of Work Exposed to Electrolysis given Tool Feed Speed using this online calculator? To use this online calculator for Area of Work Exposed to Electrolysis given Tool Feed Speed, enter Electrochemical Equivalent (e), Current Efficiency in Decimal (η_e), Electric Current (I), Feed Speed (V_f) & Work Piece Density (ρ) and hit the calculate button. Here is how the Area of Work Exposed to Electrolysis given Tool Feed Speed calculation can be explained with given input values -> 76000 = 2.894E-07*0.9009*1000/(5E-05*6861.065).

FAQ

What is Area of Work Exposed to Electrolysis given Tool Feed Speed?

The Area of Work exposed to Electrolysis given Tool Feed Speed is a method to determine the Area from which Material can be removed when a limited Volumetric Material Removal Rate is given and a given Feed Speed is required and is represented as A = e*η_e*I/(V_f*ρ) or Area of Penetration = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Work Piece Density). The Electrochemical Equivalent is the mass of a substance produced at the electrode during electrolysis by one coulomb of charge, Current Efficiency in Decimal is the ratio of the actual mass of a substance liberated from an electrolyte by the passage of current to the theoretical mass liberated according to Faraday's law, Electric current is the rate of flow of electric charge through a circuit, measured in amperes, Feed Speed is the Feed given against a workpiece per unit time & The Work Piece Density is the mass per unit volume ratio of the material of workpiece.

How to calculate Area of Work Exposed to Electrolysis given Tool Feed Speed?

The Area of Work exposed to Electrolysis given Tool Feed Speed is a method to determine the Area from which Material can be removed when a limited Volumetric Material Removal Rate is given and a given Feed Speed is required is calculated using Area of Penetration = Electrochemical Equivalent*Current Efficiency in Decimal*Electric Current/(Feed Speed*Work Piece Density). To calculate Area of Work Exposed to Electrolysis given Tool Feed Speed, you need Electrochemical Equivalent (e), Current Efficiency in Decimal (η_e), Electric Current (I), Feed Speed (V_f) & Work Piece Density (ρ). With our tool, you need to enter the respective value for Electrochemical Equivalent, Current Efficiency in Decimal, Electric Current, Feed Speed & Work Piece Density and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Area of Penetration?

In this formula, Area of Penetration uses Electrochemical Equivalent, Current Efficiency in Decimal, Electric Current, Feed Speed & Work Piece Density. We can use 1 other way(s) to calculate the same, which is/are as follows -

Area of Penetration = Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface*Electric Current/Supply Voltage

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