Average Volume of each chip given metal removal rate in grinding Solution

STEP 0: Pre-Calculation Summary
Formula Used
Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time
VO = Zw-m/Nc
This formula uses 3 Variables
Variables Used
Average Volume of Each Chip in Grinding - (Measured in Cubic Meter) - Average Volume of Each Chip in Grinding is defined as the average of the volume of each chip formed during the operation.
Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations.
Number of Chip Produced per Unit Time - The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute of grinding wheel.
STEP 1: Convert Input(s) to Base Unit
Material Removal Rate: 0.003 Cubic Meter per Second --> 0.003 Cubic Meter per Second No Conversion Required
Number of Chip Produced per Unit Time: 500 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
VO = Zw-m/Nc --> 0.003/500
Evaluating ... ...
VO = 6E-06
STEP 3: Convert Result to Output's Unit
6E-06 Cubic Meter -->6000 Cubic Millimeter (Check conversion ​here)
FINAL ANSWER
6000 Cubic Millimeter <-- Average Volume of Each Chip in Grinding
(Calculation completed in 00.004 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel
​ Go Maximum Undeformed Chip Width in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed in Grinding Machine))/Surface Speed of Grinding Wheel)
Width of grinding path given Number of chips produced per time
​ Go Width of Grinding Path = Number of Chip Produced per Unit Time/(Surface Speed of Grinding Wheel*Number of active grains per Area on wheel surface)
Number of chip produced per unit time in Grinding
​ Go Number of Chip Produced per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface
Average length of Chip given Average volume of each Chip
​ Go Average Length of Chip = (6*Average volume of each Chip)/(Maximum width of chip in Grinding*Maximum Undeformed Chip Thickness in Grinding)
Maximum Width of Chip given Average volume of each Chip
​ Go Maximum width of chip in Grinding = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip)
Maximum undeformed chip thickness given average volume of each chip
​ Go Maximum Undeformed Chip Thickness in Grinding = 6*Average volume of each Chip/(Maximum width of chip in Grinding*Average Length of Chip)
Average Volume of each Chip
​ Go Average volume of each Chip = Maximum width of chip in Grinding*Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip/6
Angle made by length of chip given Infeed
​ Go Angle made by the length of the chip = acos(1-(2*Infeed in Grinding Machine/Diameter of Grinding Tool Wheel))
Infeed for given Angle made by length of chip
​ Go Infeed in Grinding Machine = (1-cos(Angle made by the length of the chip))*Diameter of Grinding Tool Wheel/2
Angle made by length of chip
​ Go Angle made by the length of the chip = asin(2*Average Length of Chip/Diameter of Grinding Tool Wheel)
Average length of chip
​ Go Average Length of Chip = Diameter of Grinding Tool Wheel*sin(Angle made by the length of the chip)/2
Average length of chip given Infeed
​ Go Average Chip Length = sqrt(Infeed in Grinding Machine*Diameter of Grinding Tool Wheel)
Maximum Width of Chip given Max undeformed Chip thickness
​ Go Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding
Maximum undeformed chip thickness
​ Go Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding
Metal removal rate given number of chip produced and volume of each chip
​ Go Material Removal Rate = Number of Chip Produced per Unit Time*Average Volume of Each Chip in Grinding
Average Volume of each chip given metal removal rate in grinding
​ Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time
Number of chip produce per time given metal removal rate
​ Go Number of Chip Produced per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
Infeed given Diameter of wheel and average length of chip
​ Go Infeed in Grinding Machine = (Average Chip Length^2)/Diameter of Grinding Tool Wheel

Average Volume of each chip given metal removal rate in grinding Formula

Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time
VO = Zw-m/Nc

What is the purpose of grinding?

Grinding is a machining process that's used to remove material from a workpiece via a grinding wheel. As the grinding wheel turns, it cuts material off the workpiece while creating a smooth surface texture in the process.

How to Calculate Average Volume of each chip given metal removal rate in grinding?

Average Volume of each chip given metal removal rate in grinding calculator uses Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time to calculate the Average Volume of Each Chip in Grinding, The Average Volume of each chip given metal removal rate in grinding is defined as the average volume of each chip formed during the grinding. Average Volume of Each Chip in Grinding is denoted by VO symbol.

How to calculate Average Volume of each chip given metal removal rate in grinding using this online calculator? To use this online calculator for Average Volume of each chip given metal removal rate in grinding, enter Material Removal Rate (Zw-m) & Number of Chip Produced per Unit Time (Nc) and hit the calculate button. Here is how the Average Volume of each chip given metal removal rate in grinding calculation can be explained with given input values -> 6E+12 = 0.003/500.

FAQ

What is Average Volume of each chip given metal removal rate in grinding?
The Average Volume of each chip given metal removal rate in grinding is defined as the average volume of each chip formed during the grinding and is represented as VO = Zw-m/Nc or Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time. Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations & The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute of grinding wheel.
How to calculate Average Volume of each chip given metal removal rate in grinding?
The Average Volume of each chip given metal removal rate in grinding is defined as the average volume of each chip formed during the grinding is calculated using Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time. To calculate Average Volume of each chip given metal removal rate in grinding, you need Material Removal Rate (Zw-m) & Number of Chip Produced per Unit Time (Nc). With our tool, you need to enter the respective value for Material Removal Rate & Number of Chip Produced per Unit Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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