Length of Chip using Thickness of Chip Solution

STEP 0: Pre-Calculation Summary
Formula Used
Length of Chip = Mass of Chip/(Chip Thickness*Width of Chip*Density of work piece)
lc = mc/(ao*aw*ρwork piece)
This formula uses 5 Variables
Variables Used
Length of Chip - (Measured in Meter) - The Length of Chip is the actual length of the chip formed.
Mass of Chip - (Measured in Kilogram) - Mass of Chip is the actual mass of the chip obtained.
Chip Thickness - (Measured in Meter) - Chip Thickness is defined as the actual thickness of the chip after cutting.
Width of Chip - (Measured in Meter) - The Width of Chip is the actual width of the chip formed.
Density of work piece - (Measured in Kilogram per Cubic Meter) - The Density of work piece is the mass per unit volume ratio of the material of workpiece.
STEP 1: Convert Input(s) to Base Unit
Mass of Chip: 18.54562 Milligram --> 1.854562E-05 Kilogram (Check conversion here)
Chip Thickness: 0.75 Millimeter --> 0.00075 Meter (Check conversion here)
Width of Chip: 2.5 Millimeter --> 0.0025 Meter (Check conversion here)
Density of work piece: 7850 Kilogram per Cubic Meter --> 7850 Kilogram per Cubic Meter No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
lc = mc/(ao*awwork piece) --> 1.854562E-05/(0.00075*0.0025*7850)
Evaluating ... ...
lc = 0.00125999966029724
STEP 3: Convert Result to Output's Unit
0.00125999966029724 Meter -->1.25999966029724 Millimeter (Check conversion here)
FINAL ANSWER
1.25999966029724 1.26 Millimeter <-- Length of Chip
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kethavath Srinath
Osmania University (OU), Hyderabad
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25 Chip Control Calculators

Chip breaker height given Chip breaker wedge angle
Go Chip Breaker Height = ((Chip-Breaker Distance-Length of Chip Tool Contact)-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))))/cot(Chip Breaker Wedge Angle)
Radius of Chip given Chip breaker wedge angle
Go Radius of Chip Curvature = ((Chip-Breaker Distance-Length of Chip Tool Contact)-(Chip Breaker Height*cot(Chip Breaker Wedge Angle)))*cot(Chip Breaker Wedge Angle/(2))
Length of chip tool contact given Chip breaker wedge angle
Go Length of Chip Tool Contact = Chip-Breaker Distance-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2)))-(Chip Breaker Height*cot(Chip Breaker Wedge Angle))
Chip breaker distance given Chip breaker wedge angle
Go Chip-Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact
Length of chip tool contact given radius of chip curvature
Go Length of Chip Tool Contact = Chip-Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
Chip breaker distance given radius of chip curvature
Go Chip-Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Length of Chip Tool Contact
Chip break distance when material constant is unity
Go Chip-Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness
Chip Thickness when material constant is unity
Go Chip Thickness = Chip-Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
Radius of Chip curvature
Go Radius of Chip Curvature = ((Chip-Breaker Distance-Length of Chip Tool Contact)^2)/(2*Chip Breaker Height)+(Chip Breaker Height/2)
Radius of Chip curvature when material constant is unity
Go Radius of Chip Curvature = ((Chip-Breaker Distance-Chip Thickness)^2)/(2*Chip Breaker Height)+(Chip Breaker Height/2)
Density of Workpiece given Thickness of Chip
Go Density of work piece = Mass of Chip/(Chip Thickness*Length of Chip*Width of Chip)
Length of Chip using Thickness of Chip
Go Length of Chip = Mass of Chip/(Chip Thickness*Width of Chip*Density of work piece)
Width of Chip given Thickness of Chip
Go Width of Chip = Mass of Chip/(Length of Chip*Chip Thickness*Density of work piece)
Chip Thickness
Go Chip Thickness = Mass of Chip/(Length of Chip*Width of Chip*Density of work piece)
Mass of Chip given Thickness of Chip
Go Mass of Chip = Chip Thickness*Length of Chip*Width of Chip*Density of work piece
Metal Removal Rate given Specific Cutting Energy
Go Metal removal rate = Rate of Energy Consumption during Machining/Specific Cutting Energy in Machining
Undeformed Chip Thickness using Length of Shear Plane of Chip
Go Undeformed Chip Thickness = Length of Shear Plane*sin(Shear angle)
Length of Shear Plane of Chip
Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear angle)
Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining
Go Cross-sectional Area of Uncut Chip = Cutting Force/Specific Cutting Energy in Machining
Chip thickness given length of chip tool contact
Go Chip Thickness = Length of Chip Tool Contact/Material Constant
Undeformed Chip Thickness using Cutting Ratio
Go Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness
Constant for length of chip tool contact
Go Material Constant = Length of Chip Tool Contact/Chip Thickness
Chip Thickness given Cutting Ratio
Go Uncut Chip Thickness = Undeformed Chip Thickness/Cutting Ratio
Length of chip tool contact
Go Length of Chip Tool Contact = Chip Thickness*Material Constant
Cutting Ratio
Go Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness

Length of Chip using Thickness of Chip Formula

Length of Chip = Mass of Chip/(Chip Thickness*Width of Chip*Density of work piece)
lc = mc/(ao*aw*ρwork piece)

What is the importance of chip thickness ratio?

Chip thickness ratio, also called cutting ratio (rcu), is one important parameter for machining analysis as it indicates the deformation (elongation) of the chip in its thickness.

How to Calculate Length of Chip using Thickness of Chip?

Length of Chip using Thickness of Chip calculator uses Length of Chip = Mass of Chip/(Chip Thickness*Width of Chip*Density of work piece) to calculate the Length of Chip, Length of chip using thickness of chip is the actual length of the chip specimen taken under consideration. Length of Chip is denoted by lc symbol.

How to calculate Length of Chip using Thickness of Chip using this online calculator? To use this online calculator for Length of Chip using Thickness of Chip, enter Mass of Chip (mc), Chip Thickness (ao), Width of Chip (aw) & Density of work piece work piece) and hit the calculate button. Here is how the Length of Chip using Thickness of Chip calculation can be explained with given input values -> 1260 = 1.854562E-05/(0.00075*0.0025*7850).

FAQ

What is Length of Chip using Thickness of Chip?
Length of chip using thickness of chip is the actual length of the chip specimen taken under consideration and is represented as lc = mc/(ao*awwork piece) or Length of Chip = Mass of Chip/(Chip Thickness*Width of Chip*Density of work piece). Mass of Chip is the actual mass of the chip obtained, Chip Thickness is defined as the actual thickness of the chip after cutting, The Width of Chip is the actual width of the chip formed & The Density of work piece is the mass per unit volume ratio of the material of workpiece.
How to calculate Length of Chip using Thickness of Chip?
Length of chip using thickness of chip is the actual length of the chip specimen taken under consideration is calculated using Length of Chip = Mass of Chip/(Chip Thickness*Width of Chip*Density of work piece). To calculate Length of Chip using Thickness of Chip, you need Mass of Chip (mc), Chip Thickness (ao), Width of Chip (aw) & Density of work piece work piece). With our tool, you need to enter the respective value for Mass of Chip, Chip Thickness, Width of Chip & Density of work piece and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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