Machining Time for Minimum Cost given Surface Generation rate Solution

STEP 0: Pre-Calculation Summary
Formula Used
Machining Surface Time For Minimum Cost = (Surface Area of Workpiece)/Surface Generation Rate
tsurface = (Am)/Rsg
This formula uses 3 Variables
Variables Used
Machining Surface Time For Minimum Cost - (Measured in Second) - Machining Surface Time for Minimum Cost is the time for processing when the workpiece is machined to obtain the minimum cost of Machining.
Surface Area of Workpiece - (Measured in Square Meter) - The Surface Area of Workpiece is defined as the total surface/lateral surface area of the workpiece.
Surface Generation Rate - (Measured in Square Meter per Second) - Surface Generation Rate is defined as the constant for every material of the workpiece.
STEP 1: Convert Input(s) to Base Unit
Surface Area of Workpiece: 60804.9 Square Millimeter --> 0.0608049 Square Meter (Check conversion here)
Surface Generation Rate: 1083.33 Square Millimeter per Second --> 0.00108333 Square Meter per Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tsurface = (Am)/Rsg --> (0.0608049)/0.00108333
Evaluating ... ...
tsurface = 56.1277727008391
STEP 3: Convert Result to Output's Unit
56.1277727008391 Second --> No Conversion Required
FINAL ANSWER
56.1277727008391 56.12777 Second <-- Machining Surface Time For Minimum Cost
(Calculation completed in 00.020 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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University Institute of Technology RGPV (UIT - RGPV), Bhopal
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19 Machining Time Calculators

Constant for machine type b given Machining time for maximum power
Go Constant For Tool Type(b) = 1-(ln(Density of Work Piece*Constant For Tool Type(a)*Machining Time For Maximum Power)-ln(Proportion of Initial Volume*Specific Cutting Energy in Machining))/ln(Initial Work Piece Weight)
Machining Time for optimum speed for Maximum Power given Machining Cost
Go Machining Time For Minimum Cost = Machining Time For Maximum Power*((((Machining and Operating Cost of Each Product/(Machining and Operating Rate*Machining Time For Maximum Power))-1)*(1-Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)^Taylor's Tool Life Exponent)
Tool Changing Time for 1 Tool given Machining Cost for Maximum Power
Go Time to Change One Tool = ((Tool Life*((Machining and Operating Cost of Each Product/Machining Time For Maximum Power)-Machining and Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining and Operating Rate
Time Proportion of Cutting Edge Engagement for Maximum Power delivery given Machining Cost
Go Time Proportion of Cutting Edge Engagement = Tool Life*((Machining and Operating Cost of Each Product/Machining Time For Maximum Power)-Machining and Operating Rate)/(Machining and Operating Rate*Time to Change One Tool+Cost of A Tool)
Tool Life for Maximum Power delivery given Machining Cost for Maximum Power
Go Tool Life = Time Proportion of Cutting Edge Engagement*(Machining and Operating Rate*Time to Change One Tool+Cost of A Tool)/((Machining and Operating Cost of Each Product/Machining Time For Maximum Power)-Machining and Operating Rate)
Machining Time for Maximum Power given Machining Cost
Go Machining Time For Maximum Power = Machining and Operating Cost of Each Product/(Machining and Operating Rate+(Time Proportion of Cutting Edge Engagement*(Machining and Operating Rate*Time to Change One Tool+Cost of A Tool)/Tool Life))
Machining time for maximum power given Initial weight of workpiece
Go Machining Time For Maximum Power = (Proportion of Initial Volume*Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b)))/(Density of Work Piece*Constant For Tool Type(a))
Constant for machine type given Machining time for maximum power
Go Constant For Tool Type(a) = (Proportion of Initial Volume*Specific Cutting Energy in Machining*Initial Work Piece Weight^(1-Constant For Tool Type(b)))/(Density of Work Piece*Machining Time For Maximum Power)
Diameter of workpiece terms of Machining time for maximum power
Go Diameter of Workpiece = (Machining Time For Maximum Power*Power Available For Machining)/(Specific Cutting Energy in Machining*pi*Length of Workpiece*Depth of Cut)
Depth of cut given Machining time for maximum power
Go Depth of Cut = (Machining Time For Maximum Power*Power Available For Machining)/(Specific Cutting Energy in Machining*pi*Length of Workpiece*Diameter of Workpiece)
Diameter of Workpiece given Surface Generation rate
Go Diameter of Workpiece For Surface Generation = (Machining Time For Minimum Cost*Surface Generation Rate)/(pi*Length of Workpiece)
Length of Workpiece given Surface Generation rate
Go Length of Workpiece For Surface Generation = (Machining Time For Minimum Cost*Surface Generation Rate)/(pi*Diameter of Workpiece)
Power available for Machining given Machining time for maximum power
Go Power Available For Machining For Maximum Power = (60*Volume of Work Material Removed*Specific Cutting Energy in Machining)/Machining Time For Maximum Power
Volume of material to be removed given Machining time for maximum power
Go Volume of Work Material Removed = (Machining Time For Maximum Power*Power Available For Machining)/(Specific Cutting Energy in Machining)
Specific cutting energy given Machining time for maximum power
Go Specific Cutting Energy in Machining = (Machining Time For Maximum Power*Power Available For Machining)/(Volume of Work Material Removed)
Machining time for maximum power in Turning
Go Machining Time For Maximum Power = (Volume of Work Material Removed*Specific Cutting Energy in Machining)/Power Available For Machining
Surface Generation Rate
Go Surface Generation Rate For Machining Time = (Surface Area of Workpiece)/Machining Time For Minimum Cost
Machining Time for Minimum Cost given Surface Generation rate
Go Machining Surface Time For Minimum Cost = (Surface Area of Workpiece)/Surface Generation Rate
Machining time under Max power for free machining
Go Machining Time For Free Machining = 49.9*Initial Work Piece Weight^0.47

Machining Time for Minimum Cost given Surface Generation rate Formula

Machining Surface Time For Minimum Cost = (Surface Area of Workpiece)/Surface Generation Rate
tsurface = (Am)/Rsg

What is the importance of metal cutting process?

One of the major objectives of metal cutting theory is the determination of machining forces, chip geometry, tool life, energy consumption and surface finish from a knowledge of the physical properties of the workpiece and tool material and the cutting conditions alone.

How to Calculate Machining Time for Minimum Cost given Surface Generation rate?

Machining Time for Minimum Cost given Surface Generation rate calculator uses Machining Surface Time For Minimum Cost = (Surface Area of Workpiece)/Surface Generation Rate to calculate the Machining Surface Time For Minimum Cost, The Machining Time for Minimum Cost given Surface Generation rate is the time for processing when the workpiece is machined to obtain the minimum cost of Machining. Machining Surface Time For Minimum Cost is denoted by tsurface symbol.

How to calculate Machining Time for Minimum Cost given Surface Generation rate using this online calculator? To use this online calculator for Machining Time for Minimum Cost given Surface Generation rate, enter Surface Area of Workpiece (Am) & Surface Generation Rate (Rsg) and hit the calculate button. Here is how the Machining Time for Minimum Cost given Surface Generation rate calculation can be explained with given input values -> 56.12777 = (0.0608049)/0.00108333.

FAQ

What is Machining Time for Minimum Cost given Surface Generation rate?
The Machining Time for Minimum Cost given Surface Generation rate is the time for processing when the workpiece is machined to obtain the minimum cost of Machining and is represented as tsurface = (Am)/Rsg or Machining Surface Time For Minimum Cost = (Surface Area of Workpiece)/Surface Generation Rate. The Surface Area of Workpiece is defined as the total surface/lateral surface area of the workpiece & Surface Generation Rate is defined as the constant for every material of the workpiece.
How to calculate Machining Time for Minimum Cost given Surface Generation rate?
The Machining Time for Minimum Cost given Surface Generation rate is the time for processing when the workpiece is machined to obtain the minimum cost of Machining is calculated using Machining Surface Time For Minimum Cost = (Surface Area of Workpiece)/Surface Generation Rate. To calculate Machining Time for Minimum Cost given Surface Generation rate, you need Surface Area of Workpiece (Am) & Surface Generation Rate (Rsg). With our tool, you need to enter the respective value for Surface Area of Workpiece & Surface Generation Rate and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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