Machining Time of One Product using Tool Life Solution

STEP 0: Pre-Calculation Summary
Formula Used
Machining Time = Number of Tools Used*Tool Life/Batch Size
tm = Nt*T/Nb
This formula uses 4 Variables
Variables Used
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
STEP 1: Convert Input(s) to Base Unit
Number of Tools Used: 3 --> No Conversion Required
Tool Life: 75 Minute --> 4500 Second (Check conversion ​here)
Batch Size: 2 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tm = Nt*T/Nb --> 3*4500/2
Evaluating ... ...
tm = 6750
STEP 3: Convert Result to Output's Unit
6750 Second -->112.5 Minute (Check conversion ​here)
FINAL ANSWER
112.5 Minute <-- Machining Time
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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14 Batch Processing Time Calculators

Taylor's Tool Life Exponent given Production Batch and Machining Conditions
​ Go Taylor's Tool Life Exponent = ln(Cutting Velocity/Reference Cutting Velocity)/ln((Reference Tool Life*Number of Tools Used)/(Batch Size*Machining Time))
Machining Time of one product given Production Batch and Machining Conditions
​ Go Machining Time = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size
Number of Tools Used given Machining Time and Conditions
​ Go Number of Tools Used = Machining Time*Batch Size/(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))
Batch Size given Machining Time and Conditions
​ Go Batch Size = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Machining Time
Reference Cutting Velocity given Production Batch and Machining Conditions
​ Go Reference Cutting Velocity = Cutting Velocity*(((Batch Size*Machining Time)/(Reference Tool Life*Number of Tools Used))^Taylor's Tool Life Exponent)
Reference Tool Life given Production Batch and Machining Conditions
​ Go Reference Tool Life = Machining Time*Batch Size*((Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Number of Tools Used
Cutting Velocity given Production Batch and Machining Conditions
​ Go Cutting Velocity = Reference Cutting Velocity*(((Reference Tool Life*Number of Tools Used)/(Batch Size*Machining Time))^Taylor's Tool Life Exponent)
Tool Life given Batch Size and Number of Tools
​ Go Tool Life = Machining Time*Batch Size/Number of Tools Used
Machining Time of One Product using Tool Life
​ Go Machining Time = Number of Tools Used*Tool Life/Batch Size
Batch Size using Tool Life and Machining Time
​ Go Batch Size = Number of Tools Used*Tool Life/Machining Time
Number of Tools Used given Tool Life
​ Go Number of Tools Used = Machining Time*Batch Size/Tool Life
Constant for Machining Operation of one product given Machining Condition
​ Go Constant For Machining Condition = Machining Time*Cutting Velocity
Cutting Velocity of one product given Constant for Machining Operation
​ Go Cutting Velocity = Constant For Machining Condition/Machining Time
Machining Time of one product given Constant for Machining Operation
​ Go Machining Time = Constant For Machining Condition/Cutting Velocity

Machining Time of One Product using Tool Life Formula

Machining Time = Number of Tools Used*Tool Life/Batch Size
tm = Nt*T/Nb

Necessity Of Estimation Of Machining Time

The major aim and objectives in machining industries generally are;
1. Reduction of total manufacturing time
2. Increase in MRR, i.e., productivity
3. Reduction in machining cost without sacrificing product quality
4. Increase in profit or profit rate, i.e., profitability.

How to Calculate Machining Time of One Product using Tool Life?

Machining Time of One Product using Tool Life calculator uses Machining Time = Number of Tools Used*Tool Life/Batch Size to calculate the Machining Time, The Machining Time of One Product using Tool Life is a method to determine the maximum time for which a single component can be machined during the manufacturing of a batch. Machining Time is denoted by tm symbol.

How to calculate Machining Time of One Product using Tool Life using this online calculator? To use this online calculator for Machining Time of One Product using Tool Life, enter Number of Tools Used (Nt), Tool Life (T) & Batch Size (Nb) and hit the calculate button. Here is how the Machining Time of One Product using Tool Life calculation can be explained with given input values -> 1.875 = 3*4500/2.

FAQ

What is Machining Time of One Product using Tool Life?
The Machining Time of One Product using Tool Life is a method to determine the maximum time for which a single component can be machined during the manufacturing of a batch and is represented as tm = Nt*T/Nb or Machining Time = Number of Tools Used*Tool Life/Batch Size. The Number of Tools Used is the total number of tools used for manufacturing a batch of products, Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations & Batch Size is the count of similar kinds of products to be manufactured.
How to calculate Machining Time of One Product using Tool Life?
The Machining Time of One Product using Tool Life is a method to determine the maximum time for which a single component can be machined during the manufacturing of a batch is calculated using Machining Time = Number of Tools Used*Tool Life/Batch Size. To calculate Machining Time of One Product using Tool Life, you need Number of Tools Used (Nt), Tool Life (T) & Batch Size (Nb). With our tool, you need to enter the respective value for Number of Tools Used, Tool Life & Batch Size and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Machining Time?
In this formula, Machining Time uses Number of Tools Used, Tool Life & Batch Size. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Machining Time = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size
  • Machining Time = Constant For Machining Condition/Cutting Velocity
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