Material Removal Rate in Plunge-Grinder Calculator

✖Feed Rate is defined as the tool's distance travelled during one spindle revolution.ⓘ Feed Rate [f]			+10% -10%
✖Work Surface Diameter is the diameter of a cylindrical Job or Workpiece before the Machining operation has been done on it.ⓘ Work Surface Diameter [d_w]			+10% -10%
✖Feed Speed is the Feed given against a workpiece per unit time.ⓘ Feed Speed [V_f]			+10% -10%

✖Material removal rate in Drilling (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.ⓘ Material Removal Rate in Plunge-Grinder [Z_{w material}]

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Formula

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Material Removal Rate in Plunge-Grinder

Formula

`"Z"_{"w material"} = pi*"f"*"d"_{"w"}*"V"_{"f"}`

Example

`"5.5E^-6m³/s"=pi*"0.70mm/rev"*"25mm"*"0.1m/s"`

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Material Removal Rate in Plunge-Grinder Solution

STEP 0: Pre-Calculation Summary

Formula Used

Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Z_{w material} = pi*f*d_w*V_f
This formula uses 1 Constants, 4 Variables

Constants Used

pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288

Variables Used

Material Removal Rate in Drilling - (Measured in Cubic Meter per Second) - Material removal rate in Drilling (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Feed Rate - (Measured in Meter Per Revolution) - Feed Rate is defined as the tool's distance travelled during one spindle revolution.
Work Surface Diameter - (Measured in Meter) - Work Surface Diameter is the diameter of a cylindrical Job or Workpiece before the Machining operation has been done on it.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.

STEP 1: Convert Input(s) to Base Unit

Feed Rate: 0.7 Millimeter Per Revolution --> 0.0007 Meter Per Revolution (Check conversion here)
Work Surface Diameter: 25 Millimeter --> 0.025 Meter (Check conversion here)
Feed Speed: 0.1 Meter per Second --> 0.1 Meter per Second No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_{w material} = pi*f*d_w*V_f --> pi*0.0007*0.025*0.1

Evaluating ... ...

Z_{w material} = 5.49778714378214E-06

STEP 3: Convert Result to Output's Unit

5.49778714378214E-06 Cubic Meter per Second --> No Conversion Required

FINAL ANSWER

5.49778714378214E-06 ≈ 5.5E-6 Cubic Meter per Second <-- Material Removal Rate in Drilling

(Calculation completed in 00.020 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Machine Tools and Operations » Grinding Operation » Material Removed » Grain » Material Removal Rate in Plunge-Grinder

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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Osmania University (OU), Hyderabad

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< 13 Grain Calculators

Number of active Grains per unit area given Constant for grinding wheel

Go Number of active grains per Area on wheel surface = 6/(Constant for particular grinding wheel*Grain aspect ratio*sqrt(Diameter of Grinding Tool Wheel))

Grain-aspect Ratio given Constant for grinding wheel

Go Grain aspect ratio = 6/(Number of active grains per Area on wheel surface*Constant for particular grinding wheel*sqrt(Diameter of Grinding Tool Wheel))

Infeed given constant for grinding wheel

Go Feed = ((Maximum Undeformed Chip Thickness^2)*Surface Speed of Wheel/(Constant for particular grinding wheel*Surface Speed of Workpiece))^2

Number of active Grains per unit area on wheel surface

Go Number of active grains per Area on wheel surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Width of Grinding Path)

Material Removal Rate in Cylindrical and Internal Grinder

Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed

Material Removal Rate in Plunge-Grinder

Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed

Traverse Speed for Cylindrical and Internal Grinder given MRR

Go Traverse Speed = pi*Feed Rate*Work Surface Diameter/Metal removal rate

Infeed given Metal removal rate during Grinding

Go Infeed = Metal removal rate/(Width of Grinding Path*Surface Speed of Workpiece)

Width of Grinding path given Metal removal rate

Go Width of Grinding Path = Metal removal rate/(Feed*Surface Speed of Workpiece)

Metal removal rate during Grinding

Go Metal removal rate = Feed*Width of Grinding Path*Surface Speed of Workpiece

Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder

Go Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed

Traverse Speed in Horizontal and Vertical Spindle Surface-Grinder given MRR

Go Traverse Speed = Feed Rate*Depth of Cut/Metal removal rate

Grain-aspect Ratio

Go Grain aspect ratio = Maximum width of chip/Maximum Undeformed Chip Thickness

Material Removal Rate in Plunge-Grinder Formula

Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Z_{w material} = pi*f*d_w*V_f

Plunge Grinding

Plunge Grinding Operation is similar to Cylindrical Grinding Operation except the major difference is that the grinding wheel makes continuous contact with a single point of the object instead of traversing the object.

How to Calculate Material Removal Rate in Plunge-Grinder?

Material Removal Rate in Plunge-Grinder calculator uses Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed to calculate the Material Removal Rate in Drilling, The Material Removal Rate in Plunge-Grinder formula is defined as the removal of material per unit time from the workpiece when machined in Plunge Grinding Conditions. Material Removal Rate in Drilling is denoted by Z_{w material} symbol.

How to calculate Material Removal Rate in Plunge-Grinder using this online calculator? To use this online calculator for Material Removal Rate in Plunge-Grinder, enter Feed Rate (f), Work Surface Diameter (d_w) & Feed Speed (V_f) and hit the calculate button. Here is how the Material Removal Rate in Plunge-Grinder calculation can be explained with given input values -> 5.5E-6 = pi*0.0007*0.025*0.1.

FAQ

What is Material Removal Rate in Plunge-Grinder?

The Material Removal Rate in Plunge-Grinder formula is defined as the removal of material per unit time from the workpiece when machined in Plunge Grinding Conditions and is represented as Z_{w material} = pi*f*d_w*V_f or Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed. Feed Rate is defined as the tool's distance travelled during one spindle revolution, Work Surface Diameter is the diameter of a cylindrical Job or Workpiece before the Machining operation has been done on it & Feed Speed is the Feed given against a workpiece per unit time.

How to calculate Material Removal Rate in Plunge-Grinder?

The Material Removal Rate in Plunge-Grinder formula is defined as the removal of material per unit time from the workpiece when machined in Plunge Grinding Conditions is calculated using Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed. To calculate Material Removal Rate in Plunge-Grinder, you need Feed Rate (f), Work Surface Diameter (d_w) & Feed Speed (V_f). With our tool, you need to enter the respective value for Feed Rate, Work Surface Diameter & Feed Speed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Material Removal Rate in Drilling?

In this formula, Material Removal Rate in Drilling uses Feed Rate, Work Surface Diameter & Feed Speed. We can use 2 other way(s) to calculate the same, which is/are as follows -

Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed

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