Maximum undeformed chip thickness given constant for grinding wheel Solution

STEP 0: Pre-Calculation Summary
Formula Used
Maximum Undeformed Chip Thickness = sqrt(Constant for particular grinding wheel*Surface Speed of Workpiece*(sqrt(Feed))/Surface Speed of Wheel)
acmax = sqrt(K*vw*(sqrt(fin))/vt)
This formula uses 1 Functions, 5 Variables
Functions Used
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Maximum Undeformed Chip Thickness - (Measured in Meter) - Maximum Undeformed Chip Thickness is the maximum thickness of an undeformed chip before machining.
Constant for particular grinding wheel - Constant for particular grinding wheel is the constant for different material of grinding wheel used in grinding.
Surface Speed of Workpiece - (Measured in Meter per Second) - Surface Speed of Workpiece is the speed of the surface rotating with respect to grinding tool.
Feed - (Measured in Meter) - The Feed is the distance the cutting tool advances along the length of the work for every revolution of the spindle.
Surface Speed of Wheel - (Measured in Meter per Second) - Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding.
STEP 1: Convert Input(s) to Base Unit
Constant for particular grinding wheel: 2.54 --> No Conversion Required
Surface Speed of Workpiece: 100 Millimeter per Second --> 0.1 Meter per Second (Check conversion here)
Feed: 0.9 Millimeter --> 0.0009 Meter (Check conversion here)
Surface Speed of Wheel: 4.8 Millimeter per Second --> 0.0048 Meter per Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
acmax = sqrt(K*vw*(sqrt(fin))/vt) --> sqrt(2.54*0.1*(sqrt(0.0009))/0.0048)
Evaluating ... ...
acmax = 1.25996031683542
STEP 3: Convert Result to Output's Unit
1.25996031683542 Meter -->1259.96031683542 Millimeter (Check conversion here)
FINAL ANSWER
1259.96031683542 1259.96 Millimeter <-- Maximum Undeformed Chip Thickness
(Calculation completed in 00.035 seconds)

Credits

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National Institute of Technology (NIT), Srinagar
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3 Un-deformed Chip Thickness Calculators

Maximum undeformed chip thickness given constant for grinding wheel
Go Maximum Undeformed Chip Thickness = sqrt(Constant for particular grinding wheel*Surface Speed of Workpiece*(sqrt(Feed))/Surface Speed of Wheel)
Maximum undeformed chip thickness given average volume of each chip
Go Maximum Undeformed Chip Thickness = 6*Average volume of each Chip/(Maximum width of chip*Length of Chip)
Maximum undeformed chip thickness
Go Maximum Undeformed Chip Thickness = Maximum width of chip/Grain aspect ratio

Maximum undeformed chip thickness given constant for grinding wheel Formula

Maximum Undeformed Chip Thickness = sqrt(Constant for particular grinding wheel*Surface Speed of Workpiece*(sqrt(Feed))/Surface Speed of Wheel)
acmax = sqrt(K*vw*(sqrt(fin))/vt)

How often should you dress a grinding wheel?

Dull dressing tools glaze the wheel face to produce a dull wheel. To maintain a well-defined and sharp diamond point, rotate the single-point or cone-point tool 1/8 turn at regular intervals. The frequency of these rotations will depend on how often you dress, but a minimum of once per day is a good rule of thumb.

How to Calculate Maximum undeformed chip thickness given constant for grinding wheel?

Maximum undeformed chip thickness given constant for grinding wheel calculator uses Maximum Undeformed Chip Thickness = sqrt(Constant for particular grinding wheel*Surface Speed of Workpiece*(sqrt(Feed))/Surface Speed of Wheel) to calculate the Maximum Undeformed Chip Thickness, The Maximum undeformed chip thickness given constant for grinding wheel is the most important parameter to characterize ductile-mode grinding. Maximum Undeformed Chip Thickness is denoted by acmax symbol.

How to calculate Maximum undeformed chip thickness given constant for grinding wheel using this online calculator? To use this online calculator for Maximum undeformed chip thickness given constant for grinding wheel, enter Constant for particular grinding wheel (K), Surface Speed of Workpiece (vw), Feed (fin) & Surface Speed of Wheel (vt) and hit the calculate button. Here is how the Maximum undeformed chip thickness given constant for grinding wheel calculation can be explained with given input values -> 1.3E+6 = sqrt(2.54*0.1*(sqrt(0.0009))/0.0048).

FAQ

What is Maximum undeformed chip thickness given constant for grinding wheel?
The Maximum undeformed chip thickness given constant for grinding wheel is the most important parameter to characterize ductile-mode grinding and is represented as acmax = sqrt(K*vw*(sqrt(fin))/vt) or Maximum Undeformed Chip Thickness = sqrt(Constant for particular grinding wheel*Surface Speed of Workpiece*(sqrt(Feed))/Surface Speed of Wheel). Constant for particular grinding wheel is the constant for different material of grinding wheel used in grinding, Surface Speed of Workpiece is the speed of the surface rotating with respect to grinding tool, The Feed is the distance the cutting tool advances along the length of the work for every revolution of the spindle & Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding.
How to calculate Maximum undeformed chip thickness given constant for grinding wheel?
The Maximum undeformed chip thickness given constant for grinding wheel is the most important parameter to characterize ductile-mode grinding is calculated using Maximum Undeformed Chip Thickness = sqrt(Constant for particular grinding wheel*Surface Speed of Workpiece*(sqrt(Feed))/Surface Speed of Wheel). To calculate Maximum undeformed chip thickness given constant for grinding wheel, you need Constant for particular grinding wheel (K), Surface Speed of Workpiece (vw), Feed (fin) & Surface Speed of Wheel (vt). With our tool, you need to enter the respective value for Constant for particular grinding wheel, Surface Speed of Workpiece, Feed & Surface Speed of Wheel and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Maximum Undeformed Chip Thickness?
In this formula, Maximum Undeformed Chip Thickness uses Constant for particular grinding wheel, Surface Speed of Workpiece, Feed & Surface Speed of Wheel. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Maximum Undeformed Chip Thickness = Maximum width of chip/Grain aspect ratio
  • Maximum Undeformed Chip Thickness = 6*Average volume of each Chip/(Maximum width of chip*Length of Chip)
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