Maximum Width of Chip given Max undeformed Chip thickness Calculator

✖Grain aspect ratio in Grinding is the ratio of maximum width of the chip to the maximum undeformed chip thickness.ⓘ Grain aspect ratio in Grinding [r_grain]			+10% -10%
✖Maximum Undeformed Chip Thickness in Grinding is the maximum thickness of an undeformed chip after grinding operation.ⓘ Maximum Undeformed Chip Thickness in Grinding [a_{c max}]			+10% -10%

✖Maximum width of chip in Grinding is defined as the maximum amount of chip width that can be obtained during grinding.ⓘ Maximum Width of Chip given Max undeformed Chip thickness [a_{w max}]

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Formula

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Maximum Width of Chip given Max undeformed Chip thickness

Formula

`"a"_{"w max"} = "r"_{"grain"}*"a"_{"c max"}`

Example

`"7.5mm"="1.25"*"6mm"`

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Maximum Width of Chip given Max undeformed Chip thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding
a_{w max} = r_grain*a_{c max}
This formula uses 3 Variables

Variables Used

Maximum width of chip in Grinding - (Measured in Meter) - Maximum width of chip in Grinding is defined as the maximum amount of chip width that can be obtained during grinding.
Grain aspect ratio in Grinding - Grain aspect ratio in Grinding is the ratio of maximum width of the chip to the maximum undeformed chip thickness.
Maximum Undeformed Chip Thickness in Grinding - (Measured in Meter) - Maximum Undeformed Chip Thickness in Grinding is the maximum thickness of an undeformed chip after grinding operation.

STEP 1: Convert Input(s) to Base Unit

Grain aspect ratio in Grinding: 1.25 --> No Conversion Required
Maximum Undeformed Chip Thickness in Grinding: 6 Millimeter --> 0.006 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

a_{w max} = r_grain*a_{c max} --> 1.25*0.006

Evaluating ... ...

a_{w max} = 0.0075

STEP 3: Convert Result to Output's Unit

0.0075 Meter -->7.5 Millimeter (Check conversion here)

FINAL ANSWER

7.5 Millimeter <-- Maximum width of chip in Grinding

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel

Go Maximum Undeformed Chip Width in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed in Grinding Machine))/Surface Speed of Grinding Wheel)

Width of grinding path given Number of chips produced per time

Go Width of Grinding Path = Number of Chip Produced per Unit Time/(Surface Speed of Grinding Wheel*Number of active grains per Area on wheel surface)

Number of chip produced per unit time in Grinding

Go Number of Chip Produced per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface

Average length of Chip given Average volume of each Chip

Go Average Length of Chip = (6*Average volume of each Chip)/(Maximum width of chip in Grinding*Maximum Undeformed Chip Thickness in Grinding)

Maximum Width of Chip given Average volume of each Chip

Go Maximum width of chip in Grinding = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip)

Maximum undeformed chip thickness given average volume of each chip

Go Maximum Undeformed Chip Thickness in Grinding = 6*Average volume of each Chip/(Maximum width of chip in Grinding*Average Length of Chip)

Average Volume of each Chip

Go Average volume of each Chip = Maximum width of chip in Grinding*Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip/6

Angle made by length of chip given Infeed

Go Angle made by the length of the chip = acos(1-(2*Infeed in Grinding Machine/Diameter of Grinding Tool Wheel))

Infeed for given Angle made by length of chip

Go Infeed in Grinding Machine = (1-cos(Angle made by the length of the chip))*Diameter of Grinding Tool Wheel/2

Angle made by length of chip

Go Angle made by the length of the chip = asin(2*Average Length of Chip/Diameter of Grinding Tool Wheel)

Average length of chip

Go Average Length of Chip = Diameter of Grinding Tool Wheel*sin(Angle made by the length of the chip)/2

Average length of chip given Infeed

Go Average Chip Length = sqrt(Infeed in Grinding Machine*Diameter of Grinding Tool Wheel)

Maximum Width of Chip given Max undeformed Chip thickness

Go Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding

Maximum undeformed chip thickness

Go Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding

Metal removal rate given number of chip produced and volume of each chip

Go Material Removal Rate = Number of Chip Produced per Unit Time*Average Volume of Each Chip in Grinding

Average Volume of each chip given metal removal rate in grinding

Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time

Number of chip produce per time given metal removal rate

Go Number of Chip Produced per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding

Infeed given Diameter of wheel and average length of chip

Go Infeed in Grinding Machine = (Average Chip Length^2)/Diameter of Grinding Tool Wheel

Maximum Width of Chip given Max undeformed Chip thickness Formula

Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding
a_{w max} = r_grain*a_{c max}

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface.

How to Calculate Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness calculator uses Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding to calculate the Maximum width of chip in Grinding, The Maximum Width of Chip given Max undeformed Chip thickness is defined as the maximum amount of chip width that can be obtained during grinding. Maximum width of chip in Grinding is denoted by a_{w max} symbol.

How to calculate Maximum Width of Chip given Max undeformed Chip thickness using this online calculator? To use this online calculator for Maximum Width of Chip given Max undeformed Chip thickness, enter Grain aspect ratio in Grinding (r_grain) & Maximum Undeformed Chip Thickness in Grinding (a_{c max}) and hit the calculate button. Here is how the Maximum Width of Chip given Max undeformed Chip thickness calculation can be explained with given input values -> 7500 = 1.25*0.006.

FAQ

What is Maximum Width of Chip given Max undeformed Chip thickness?

The Maximum Width of Chip given Max undeformed Chip thickness is defined as the maximum amount of chip width that can be obtained during grinding and is represented as a_{w max} = r_grain*a_{c max} or Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding. Grain aspect ratio in Grinding is the ratio of maximum width of the chip to the maximum undeformed chip thickness & Maximum Undeformed Chip Thickness in Grinding is the maximum thickness of an undeformed chip after grinding operation.

How to calculate Maximum Width of Chip given Max undeformed Chip thickness?

The Maximum Width of Chip given Max undeformed Chip thickness is defined as the maximum amount of chip width that can be obtained during grinding is calculated using Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding. To calculate Maximum Width of Chip given Max undeformed Chip thickness, you need Grain aspect ratio in Grinding (r_grain) & Maximum Undeformed Chip Thickness in Grinding (a_{c max}). With our tool, you need to enter the respective value for Grain aspect ratio in Grinding & Maximum Undeformed Chip Thickness in Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Maximum width of chip in Grinding?

In this formula, Maximum width of chip in Grinding uses Grain aspect ratio in Grinding & Maximum Undeformed Chip Thickness in Grinding. We can use 1 other way(s) to calculate the same, which is/are as follows -

Maximum width of chip in Grinding = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip)

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