Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate Calculator

✖Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.ⓘ Metal Removal Rate [Z_r]			+10% -10%
✖Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time.ⓘ Metal Removal Rate Due to Electrolysis [Z_we]			+10% -10%

✖Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.ⓘ Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate [Z_wa]

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Formula

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Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate

Formula

`"Z"_{"wa"} = "Z"_{"r"}-"Z"_{"we"}`

Example

`"2.97436mm³/s"="38mm³/s"-"35.02564mm³/s"`

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Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate Solution

STEP 0: Pre-Calculation Summary

Formula Used

Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis
Z_wa = Z_r-Z_we
This formula uses 3 Variables

Variables Used

Metal Removal Rate Due to Mechanical Abrasion - (Measured in Cubic Meter per Second) - Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.
Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Metal Removal Rate Due to Electrolysis - (Measured in Cubic Meter per Second) - Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time.

STEP 1: Convert Input(s) to Base Unit

Metal Removal Rate: 38 Cubic Millimeter per Second --> 3.8E-08 Cubic Meter per Second (Check conversion here)
Metal Removal Rate Due to Electrolysis: 35.02564 Cubic Millimeter per Second --> 3.502564E-08 Cubic Meter per Second (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_wa = Z_r-Z_we --> 3.8E-08-3.502564E-08

Evaluating ... ...

Z_wa = 2.97436E-09

STEP 3: Convert Result to Output's Unit

2.97436E-09 Cubic Meter per Second -->2.97436 Cubic Millimeter per Second (Check conversion here)

FINAL ANSWER

2.97436 Cubic Millimeter per Second <-- Metal Removal Rate Due to Mechanical Abrasion

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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National Institute of Technology (NIT), Srinagar

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< 13 Material Removal Rate Calculators

Electrochemical Equivalent of Work given Volumetric Material Removal Rate

Go Electrochemical Equivalent = Metal Removal Rate*Work Piece Density/(Current Efficiency in Decimal*Electric Current)

Density of Work Material given Volumetric Material Removal Rate

Go Work Piece Density = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Metal Removal Rate

Volumetric Material Removal Rate

Go Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density

Material Removal Rate in ECM

Go Material Removal Rate = (Atomic Weight of Material*Electric Current)/([Faraday]*Valency)

Valency of Work Material

Go Valency = (Atomic Weight of Material*Electric Current)/(Material Removal Rate*[Faraday])

Atomic Weight of Work Material

Go Atomic Weight of Material = (Material Removal Rate*Valency*[Faraday])/Electric Current

Current Required for given MRR

Go Electric Current = (Material Removal Rate*Valency*[Faraday])/Atomic Weight of Material

Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate

Go Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis

Metal Removal Rate Electrolytically Given Total Material Removal Rate

Go Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion

Total Material Removal Rate in Electrolytic Grinding

Go Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion

Area of Work Exposed to Electrolysis given Volumetric Material Removal Rate

Go Area of Penetration = Metal Removal Rate/Feed Speed

Volumetric Material Removal Rate given Tool Feed Speed

Go Metal Removal Rate = Feed Speed*Area of Penetration

Tool Feed Speed given Volumetric Material Removal Rate

Go Feed Speed = Metal Removal Rate/Area of Penetration

Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate Formula

Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis
Z_wa = Z_r-Z_we

Applications of Electrolytic Grinding

1. This process is used for materials that are very hard such as stainless steel. In the case of harder materials, it removes the metal 10 times faster and smoother than the traditional machining process.
2. This is the perfect process that helps you in grinding the turbine blades.
3. It is widely used in the aerospace industry.
4. This type of machining process is also used in the sharpening of the needles.
5. It is used for eliminating defects on metal surfaces.

How to Calculate Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate?

Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate calculator uses Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis to calculate the Metal Removal Rate Due to Mechanical Abrasion, The Metal Removed by mechanical abrasion per unit time given Total Material Removal Rate formula is used to find the total Metal Removed per unit time due to mechanical abrasion during the process of Electrolytic Grinding. Metal Removal Rate Due to Mechanical Abrasion is denoted by Z_wa symbol.

How to calculate Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate using this online calculator? To use this online calculator for Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate, enter Metal Removal Rate (Z_r) & Metal Removal Rate Due to Electrolysis (Z_we) and hit the calculate button. Here is how the Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate calculation can be explained with given input values -> 1.1E+10 = 3.8E-08-3.502564E-08.

FAQ

What is Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate?

The Metal Removed by mechanical abrasion per unit time given Total Material Removal Rate formula is used to find the total Metal Removed per unit time due to mechanical abrasion during the process of Electrolytic Grinding and is represented as Z_wa = Z_r-Z_we or Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis. Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine & Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time.

How to calculate Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate?

The Metal Removed by mechanical abrasion per unit time given Total Material Removal Rate formula is used to find the total Metal Removed per unit time due to mechanical abrasion during the process of Electrolytic Grinding is calculated using Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis. To calculate Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate, you need Metal Removal Rate (Z_r) & Metal Removal Rate Due to Electrolysis (Z_we). With our tool, you need to enter the respective value for Metal Removal Rate & Metal Removal Rate Due to Electrolysis and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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