Metal Removal Rate Electrolytically Given Total Material Removal Rate Calculator

✖Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.ⓘ Metal Removal Rate [Z_r]			+10% -10%
✖Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.ⓘ Metal Removal Rate Due to Mechanical Abrasion [Z_wa]			+10% -10%

✖Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time.ⓘ Metal Removal Rate Electrolytically Given Total Material Removal Rate [Z_we]

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Formula

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Metal Removal Rate Electrolytically Given Total Material Removal Rate

Formula

`"Z"_{"we"} = "Z"_{"r"}-"Z"_{"wa"}`

Example

`"35.02564mm³/s"="38mm³/s"-"2.974359mm³/s"`

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Metal Removal Rate Electrolytically Given Total Material Removal Rate Solution

STEP 0: Pre-Calculation Summary

Formula Used

Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion
Z_we = Z_r-Z_wa
This formula uses 3 Variables

Variables Used

Metal Removal Rate Due to Electrolysis - (Measured in Cubic Meter per Second) - Metal Removal Rate due to Electrolysis is the metal removed from the work electrolytically per unit time.
Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Metal Removal Rate Due to Mechanical Abrasion - (Measured in Cubic Meter per Second) - Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.

STEP 1: Convert Input(s) to Base Unit

Metal Removal Rate: 38 Cubic Millimeter per Second --> 3.8E-08 Cubic Meter per Second (Check conversion here)
Metal Removal Rate Due to Mechanical Abrasion: 2.974359 Cubic Millimeter per Second --> 2.974359E-09 Cubic Meter per Second (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_we = Z_r-Z_wa --> 3.8E-08-2.974359E-09

Evaluating ... ...

Z_we = 3.5025641E-08

STEP 3: Convert Result to Output's Unit

3.5025641E-08 Cubic Meter per Second -->35.025641 Cubic Millimeter per Second (Check conversion here)

FINAL ANSWER

35.025641 ≈ 35.02564 Cubic Millimeter per Second <-- Metal Removal Rate Due to Electrolysis

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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National Institute of Technology (NIT), Srinagar

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< 13 Material Removal Rate Calculators

Electrochemical Equivalent of Work given Volumetric Material Removal Rate

Go Electrochemical Equivalent = Metal Removal Rate*Work Piece Density/(Current Efficiency in Decimal*Electric Current)

Density of Work Material given Volumetric Material Removal Rate

Go Work Piece Density = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Metal Removal Rate

Volumetric Material Removal Rate

Go Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density

Material Removal Rate in ECM

Go Material Removal Rate = (Atomic Weight of Material*Electric Current)/([Faraday]*Valency)

Valency of Work Material

Go Valency = (Atomic Weight of Material*Electric Current)/(Material Removal Rate*[Faraday])

Atomic Weight of Work Material

Go Atomic Weight of Material = (Material Removal Rate*Valency*[Faraday])/Electric Current

Current Required for given MRR

Go Electric Current = (Material Removal Rate*Valency*[Faraday])/Atomic Weight of Material

Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate

Go Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis

Metal Removal Rate Electrolytically Given Total Material Removal Rate

Go Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion

Total Material Removal Rate in Electrolytic Grinding

Go Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion

Area of Work Exposed to Electrolysis given Volumetric Material Removal Rate

Go Area of Penetration = Metal Removal Rate/Feed Speed

Volumetric Material Removal Rate given Tool Feed Speed

Go Metal Removal Rate = Feed Speed*Area of Penetration

Tool Feed Speed given Volumetric Material Removal Rate

Go Feed Speed = Metal Removal Rate/Area of Penetration

Metal Removal Rate Electrolytically Given Total Material Removal Rate Formula

Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion
Z_we = Z_r-Z_wa

Applications of Electrolytic Grinding

1. It takes place in a very short span of time.
2. It is a smoother process than any other machining process.
3. In the case of Electrolytic Grinding, the workpiece never gets damaged at all.
4. It causes the wear and tear of the grinding wheel in a very small proportion.
5. This machining process does not produce heat at the metal surface, hence preserving surface smoothness.

How to Calculate Metal Removal Rate Electrolytically Given Total Material Removal Rate?

Metal Removal Rate Electrolytically Given Total Material Removal Rate calculator uses Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion to calculate the Metal Removal Rate Due to Electrolysis, Metal Removal Rate Electrolytically Given Total Material Removal Rate formula is used to find the total Metal Removed per unit time due to electrolysis during the process of Electrolytic Grinding. Metal Removal Rate Due to Electrolysis is denoted by Z_we symbol.

How to calculate Metal Removal Rate Electrolytically Given Total Material Removal Rate using this online calculator? To use this online calculator for Metal Removal Rate Electrolytically Given Total Material Removal Rate, enter Metal Removal Rate (Z_r) & Metal Removal Rate Due to Mechanical Abrasion (Z_wa) and hit the calculate button. Here is how the Metal Removal Rate Electrolytically Given Total Material Removal Rate calculation can be explained with given input values -> 3.5E+10 = 3.8E-08-2.974359E-09.

FAQ

What is Metal Removal Rate Electrolytically Given Total Material Removal Rate?

Metal Removal Rate Electrolytically Given Total Material Removal Rate formula is used to find the total Metal Removed per unit time due to electrolysis during the process of Electrolytic Grinding and is represented as Z_we = Z_r-Z_wa or Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion. Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine & Metal Removal Rate due to Mechanical Abrasion is the metal removed from the work by Mechanical Abrasion per unit time.

How to calculate Metal Removal Rate Electrolytically Given Total Material Removal Rate?

Metal Removal Rate Electrolytically Given Total Material Removal Rate formula is used to find the total Metal Removed per unit time due to electrolysis during the process of Electrolytic Grinding is calculated using Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion. To calculate Metal Removal Rate Electrolytically Given Total Material Removal Rate, you need Metal Removal Rate (Z_r) & Metal Removal Rate Due to Mechanical Abrasion (Z_wa). With our tool, you need to enter the respective value for Metal Removal Rate & Metal Removal Rate Due to Mechanical Abrasion and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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