Plowing Force using Force required to remove Chip Solution

STEP 0: Pre-Calculation Summary
Formula Used
Plowing Force = Resultant Cutting Force-Force Required to Remove Chip
Fp = Fr-F'r
This formula uses 3 Variables
Variables Used
Plowing Force - (Measured in Newton) - The Plowing Force is the force required to overcome this deformation that does not contribute to the chip removal and hence is commonly named plowing force.
Resultant Cutting Force - (Measured in Newton) - The Resultant Cutting Force is the total force in the direction of cutting, the same direction as the cutting speed.
Force Required to Remove Chip - (Measured in Newton) - The Force Required to Remove Chip is the amount of force required to remove the chip from the surface of the metal.
STEP 1: Convert Input(s) to Base Unit
Resultant Cutting Force: 647.55 Newton --> 647.55 Newton No Conversion Required
Force Required to Remove Chip: 500 Newton --> 500 Newton No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Fp = Fr-F'r --> 647.55-500
Evaluating ... ...
Fp = 147.55
STEP 3: Convert Result to Output's Unit
147.55 Newton --> No Conversion Required
FINAL ANSWER
147.55 Newton <-- Plowing Force
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
Parul Keshav has created this Calculator and 300+ more calculators!
Verified by Kethavath Srinath
Osmania University (OU), Hyderabad
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13 Forces and Friction Calculators

Normal stress due to tool
Go Normal stress = sin(Shear angle)*Resultant Cutting Force*sin((Shear angle+Mean Friction Angle on Tool Face-Working Normal Rake))/Cross-sectional Area of Uncut Chip
Normal Force on Shear Plane of Tool
Go Normal Force on Shear Plane = Resultant Cutting Force*sin((Shear angle+Mean Friction Angle on Tool Face-Working Normal Rake))
Resultant Tool Force using Shear Force on Shear Plane
Go Resultant Cutting Force = Total Shear Force by Tool/cos((Shear angle+Mean Friction Angle on Tool Face-Working Normal Rake))
Rate of Energy Consumption during Machining given Specific Cutting Energy
Go Rate of Energy Consumption during Machining = Specific Cutting Energy in Machining*Metal removal rate
Specific cutting energy in machining
Go Specific Cutting Energy in Machining = Rate of Energy Consumption during Machining/Metal removal rate
Machining Power using Overall Efficiency
Go Machining Power = Overall Machining Efficiency*Electrical Power Available for Machining
Yield Pressure given Coefficient of Friction in metal cutting
Go Yield Pressure of Softer Material = Shear Strength of Material/Coefficient of Friction
Coefficient of friction in metal cutting
Go Coefficient of Friction = Shear Strength of Material/Yield Pressure of Softer Material
Area of contact given Total Frictional Force in metal cutting
Go Area of Contact = Total Frictional Force by Tool/Shear Strength of Material
Total frictional force in metal cutting
Go Total Frictional Force by Tool = Shear Strength of Material*Area of Contact
Cutting Speed using Rate of Energy Consumption during Machining
Go Cutting Speed = Rate of Energy Consumption during Machining/Cutting Force
Rate of Energy Consumption during Machining
Go Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force
Plowing Force using Force required to remove Chip
Go Plowing Force = Resultant Cutting Force-Force Required to Remove Chip

Plowing Force using Force required to remove Chip Formula

Plowing Force = Resultant Cutting Force-Force Required to Remove Chip
Fp = Fr-F'r

What is plowing force?

Ploughing force is a parasitic force induced by the blunt cutting edge and the contact at the flank face. Investigation on the ploughing force is necessary for the cutting mechanism understanding, the tool wear monitoring, and the tool sharpness evaluation. In this paper, a new comparison method to determine the ploughing force is developed by considering the cutting edge radius. This method is verified in the FEM simulation. Cutting experiments are performed to investigate the ploughing force in micro-cutting. Not only the cutting edge radius but also the uncut chip thickness is found to have great effects on the ploughing force. The nonlinear increase of the total specific cutting energy is also attributed to the ploughing force.

How to Calculate Plowing Force using Force required to remove Chip?

Plowing Force using Force required to remove Chip calculator uses Plowing Force = Resultant Cutting Force-Force Required to Remove Chip to calculate the Plowing Force, Plowing Force using Force required to remove chip is induced by the relatively blunt tool cutting edge compared with the small uncut chip thickness in micro-cutting. Plowing Force is denoted by Fp symbol.

How to calculate Plowing Force using Force required to remove Chip using this online calculator? To use this online calculator for Plowing Force using Force required to remove Chip, enter Resultant Cutting Force (Fr) & Force Required to Remove Chip (F'r) and hit the calculate button. Here is how the Plowing Force using Force required to remove Chip calculation can be explained with given input values -> 147.55 = 647.55-500.

FAQ

What is Plowing Force using Force required to remove Chip?
Plowing Force using Force required to remove chip is induced by the relatively blunt tool cutting edge compared with the small uncut chip thickness in micro-cutting and is represented as Fp = Fr-F'r or Plowing Force = Resultant Cutting Force-Force Required to Remove Chip. The Resultant Cutting Force is the total force in the direction of cutting, the same direction as the cutting speed & The Force Required to Remove Chip is the amount of force required to remove the chip from the surface of the metal.
How to calculate Plowing Force using Force required to remove Chip?
Plowing Force using Force required to remove chip is induced by the relatively blunt tool cutting edge compared with the small uncut chip thickness in micro-cutting is calculated using Plowing Force = Resultant Cutting Force-Force Required to Remove Chip. To calculate Plowing Force using Force required to remove Chip, you need Resultant Cutting Force (Fr) & Force Required to Remove Chip (F'r). With our tool, you need to enter the respective value for Resultant Cutting Force & Force Required to Remove Chip and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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