Pressure Acting on Rolls in Exit Region Solution

STEP 0: Pre-Calculation Summary
Formula Used
Pressure Acting on Exit = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*2*sqrt(Roll Radius/Final Thickness)*atan(Angle made by Roll Center and Normal*sqrt(Roll Radius/Final Thickness)))
Pex = Sy*hx/hft*exp(μr*2*sqrt(Rroll/hft)*atan(Θcn*sqrt(Rroll/hft)))
This formula uses 4 Functions, 7 Variables
Functions Used
tan - The tangent of an angle is a trigonometric ratio of the length of the side opposite an angle to the length of the side adjacent to an angle in a right triangle., tan(Angle)
atan - Inverse tan is used to calculate the angle by applying the tangent ratio of the angle, which is the opposite side divided by the adjacent side of the right triangle., atan(Number)
exp - n an exponential function, the value of the function changes by a constant factor for every unit change in the independent variable., exp(Number)
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Pressure Acting on Exit - (Measured in Pascal) - Pressure Acting on Exit is the force per unit area of Rollers/plates.
Mean Yield Shear Stress in RP - Mean Yield Shear Stress in RP represents the average shear stress at which the material begins to yield or undergo plastic deformation.
Thickness at the given Point - (Measured in Meter) - Thickness at the given Point is defined as the thickness of stock at any point between entry and neutral point.
Final Thickness - (Measured in Meter) - Final Thickness is the thickness of the workpiece after rolling.
Coefficient of Friction in RP - Coefficient of Friction in RP(μ) is the ratio defining the force that resists the motion of one body in relation to another body in contact with it.
Roll Radius - (Measured in Meter) - Roll Radius is the distance between the center and the point on the circumference of the roller.
Angle made by Roll Center and Normal - (Measured in Radian) - Angle made by Roll Center and Normal is defined as the angle between roll center and the normal.
STEP 1: Convert Input(s) to Base Unit
Mean Yield Shear Stress in RP: 58735 --> No Conversion Required
Thickness at the given Point: 0.003135 Millimeter --> 3.135E-06 Meter (Check conversion here)
Final Thickness: 7.3 Millimeter --> 0.0073 Meter (Check conversion here)
Coefficient of Friction in RP: 0.6 --> No Conversion Required
Roll Radius: 100 Millimeter --> 0.1 Meter (Check conversion here)
Angle made by Roll Center and Normal: 17.5 Degree --> 0.30543261909895 Radian (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Pex = Sy*hx/hft*exp(μr*2*sqrt(Rroll/hft)*atan(Θcn*sqrt(Rroll/hft))) --> 58735*3.135E-06/0.0073*exp(0.6*2*sqrt(0.1/0.0073)*atan(0.30543261909895*sqrt(0.1/0.0073)))
Evaluating ... ...
Pex = 1083.20970583465
STEP 3: Convert Result to Output's Unit
1083.20970583465 Pascal -->0.00108320970583465 Newton per Square Millimeter (Check conversion here)
FINAL ANSWER
0.00108320970583465 0.001083 Newton per Square Millimeter <-- Pressure Acting on Exit
(Calculation completed in 00.020 seconds)

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University Institute of Technology RGPV (UIT - RGPV), Bhopal
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4 Analysis at Exit Region Calculators

Pressure Acting on Rolls in Exit Region
Go Pressure Acting on Exit = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*2*sqrt(Roll Radius/Final Thickness)*atan(Angle made by Roll Center and Normal*sqrt(Roll Radius/Final Thickness)))
Mean Yield Shear Stress using Pressure on Exit Side
Go Mean Yield Shear Stress in RP = (Pressure on Rolls*Final Thickness)/(Thickness at the given Point*exp(Coefficient of Friction in RP*Factor H at given Point on Workpiece))
Thickness of Stock at given Point on Exit Side
Go Thickness at the given Point = (Pressure on Rolls*Final Thickness)/(Mean Yield Shear Stress in RP*exp(Coefficient of Friction in RP*Factor H at given Point on Workpiece))
Pressure on Rolls given H (Exit Side)
Go Pressure on Rolls = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*Factor H at given Point on Workpiece)

Pressure Acting on Rolls in Exit Region Formula

Pressure Acting on Exit = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*2*sqrt(Roll Radius/Final Thickness)*atan(Angle made by Roll Center and Normal*sqrt(Roll Radius/Final Thickness)))
Pex = Sy*hx/hft*exp(μr*2*sqrt(Rroll/hft)*atan(Θcn*sqrt(Rroll/hft)))

How does pressure vary on rolls?

The pressure on rolls starts from the entry point and continues to build up till the neutral point. Similarly the exit pressure is zero at the exit point and increases towards the neutral point. At any section i, between the entry point and exit point in the rolls.

How to Calculate Pressure Acting on Rolls in Exit Region?

Pressure Acting on Rolls in Exit Region calculator uses Pressure Acting on Exit = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*2*sqrt(Roll Radius/Final Thickness)*atan(Angle made by Roll Center and Normal*sqrt(Roll Radius/Final Thickness))) to calculate the Pressure Acting on Exit, The Pressure acting on rolls in exit region formula is the pressure acting on rolls due to the stock rolling operations. Pressure Acting on Exit is denoted by Pex symbol.

How to calculate Pressure Acting on Rolls in Exit Region using this online calculator? To use this online calculator for Pressure Acting on Rolls in Exit Region, enter Mean Yield Shear Stress in RP (Sy), Thickness at the given Point (hx), Final Thickness (hft), Coefficient of Friction in RP r), Roll Radius (Rroll) & Angle made by Roll Center and Normal cn) and hit the calculate button. Here is how the Pressure Acting on Rolls in Exit Region calculation can be explained with given input values -> 1.1E-9 = 58735*3.135E-06/0.0073*exp(0.6*2*sqrt(0.1/0.0073)*atan(0.30543261909895*sqrt(0.1/0.0073))).

FAQ

What is Pressure Acting on Rolls in Exit Region?
The Pressure acting on rolls in exit region formula is the pressure acting on rolls due to the stock rolling operations and is represented as Pex = Sy*hx/hft*exp(μr*2*sqrt(Rroll/hft)*atan(Θcn*sqrt(Rroll/hft))) or Pressure Acting on Exit = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*2*sqrt(Roll Radius/Final Thickness)*atan(Angle made by Roll Center and Normal*sqrt(Roll Radius/Final Thickness))). Mean Yield Shear Stress in RP represents the average shear stress at which the material begins to yield or undergo plastic deformation, Thickness at the given Point is defined as the thickness of stock at any point between entry and neutral point, Final Thickness is the thickness of the workpiece after rolling, Coefficient of Friction in RP(μ) is the ratio defining the force that resists the motion of one body in relation to another body in contact with it, Roll Radius is the distance between the center and the point on the circumference of the roller & Angle made by Roll Center and Normal is defined as the angle between roll center and the normal.
How to calculate Pressure Acting on Rolls in Exit Region?
The Pressure acting on rolls in exit region formula is the pressure acting on rolls due to the stock rolling operations is calculated using Pressure Acting on Exit = Mean Yield Shear Stress in RP*Thickness at the given Point/Final Thickness*exp(Coefficient of Friction in RP*2*sqrt(Roll Radius/Final Thickness)*atan(Angle made by Roll Center and Normal*sqrt(Roll Radius/Final Thickness))). To calculate Pressure Acting on Rolls in Exit Region, you need Mean Yield Shear Stress in RP (Sy), Thickness at the given Point (hx), Final Thickness (hft), Coefficient of Friction in RP r), Roll Radius (Rroll) & Angle made by Roll Center and Normal cn). With our tool, you need to enter the respective value for Mean Yield Shear Stress in RP, Thickness at the given Point, Final Thickness, Coefficient of Friction in RP, Roll Radius & Angle made by Roll Center and Normal and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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