Rate of Energy Consumption using Rate of Heat Generation during Machining Calculator

✖The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining.ⓘ Rate of Heat Generation in Primary Shear Zone [P_s]			+10% -10%
✖The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.ⓘ Rate of Heat Gen in Secondary Shear Zone [P_f]			+10% -10%

✖Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.ⓘ Rate of Energy Consumption using Rate of Heat Generation during Machining [P_c]

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Formula

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Rate of Energy Consumption using Rate of Heat Generation during Machining

Formula

`"P"_{"c"} = "P"_{"s"}+"P"_{"f"}`

Example

`"1780W"="1380W"+"400W"`

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Rate of Energy Consumption using Rate of Heat Generation during Machining Solution

STEP 0: Pre-Calculation Summary

Formula Used

Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone
P_c = P_s+P_f
This formula uses 3 Variables

Variables Used

Rate of Energy Consumption during Machining - (Measured in Watt) - Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.
Rate of Heat Generation in Primary Shear Zone - (Measured in Watt) - The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining.
Rate of Heat Gen in Secondary Shear Zone - (Measured in Watt) - The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.

STEP 1: Convert Input(s) to Base Unit

Rate of Heat Generation in Primary Shear Zone: 1380 Watt --> 1380 Watt No Conversion Required
Rate of Heat Gen in Secondary Shear Zone: 400 Watt --> 400 Watt No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

P_c = P_s+P_f --> 1380+400

Evaluating ... ...

P_c = 1780

STEP 3: Convert Result to Output's Unit

1780 Watt --> No Conversion Required

FINAL ANSWER

1780 Watt <-- Rate of Energy Consumption during Machining

(Calculation completed in 00.004 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Metal Machining Dynamics » Temperatures in Metal Cutting » Heat Conduction Rate » Rate of Energy Consumption using Rate of Heat Generation during Machining

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 9 Heat Conduction Rate Calculators

Rate of Heat Generated in Primary Shear Zone given Temperature Rise

Go Rate of Heat Generation in Primary Shear Zone = (Average Temperature Rise*Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)/(1-Fraction of Heat Conducted into the workpiece)

Rate of Heat generated in Secondary Shear Zone given Average Temperature

Go Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Rate of Heat Conduction into Workpiece given Total Rate of Heat Generation

Go Rate of Heat Conduction into the Workpiece = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Transportation by Chip-Rate of Heat Conduction into the Tool

Rate of Heat Transportation by Chip given Total Rate of Heat Generation

Go Rate of Heat Transportation by Chip = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Conduction into the Workpiece-Rate of Heat Conduction into the Tool

Rate of Heat Conduction into Tool given Total Rate of Heat Generation

Go Rate of Heat Conduction into the Tool = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Transportation by Chip-Rate of Heat Conduction into the Workpiece

Total Rate of Heat Generation

Go Total Rate of Heat Generation in Metal Cutting = Rate of Heat Transportation by Chip+Rate of Heat Conduction into the Workpiece+Rate of Heat Conduction into the Tool

Rate of Heat Generation in Primary Deformation using Rate of Energy Consumption

Go Rate of Heat Generation in Primary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Gen in Secondary Shear Zone

Rate of Energy Consumption using Rate of Heat Generation during Machining

Go Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone

Rate of Heat Generation in Secondary Deformation Zone

Go Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone

Rate of Energy Consumption using Rate of Heat Generation during Machining Formula

Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone
P_c = P_s+P_f

Similarities between Primary Shear Zone and Secondary Deformation Zone?

Both the zones are imaginary and are assumed to exist for various analyses related to machining. They form simultaneously during every conventional machining process. However, their locations are different. Both the zones contribute to heat generation and cutting temperature; however, the rate and extent of heat generation in two different zones vary substantially.

How to Calculate Rate of Energy Consumption using Rate of Heat Generation during Machining?

Rate of Energy Consumption using Rate of Heat Generation during Machining calculator uses Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone to calculate the Rate of Energy Consumption during Machining, The rate of Energy Consumption using rate of heat generation during Machining is the total amount of energy consumed per unit of time during Machining. Rate of Energy Consumption during Machining is denoted by P_c symbol.

How to calculate Rate of Energy Consumption using Rate of Heat Generation during Machining using this online calculator? To use this online calculator for Rate of Energy Consumption using Rate of Heat Generation during Machining, enter Rate of Heat Generation in Primary Shear Zone (P_s) & Rate of Heat Gen in Secondary Shear Zone (P_f) and hit the calculate button. Here is how the Rate of Energy Consumption using Rate of Heat Generation during Machining calculation can be explained with given input values -> 1780 = 1380+400.

FAQ

What is Rate of Energy Consumption using Rate of Heat Generation during Machining?

The rate of Energy Consumption using rate of heat generation during Machining is the total amount of energy consumed per unit of time during Machining and is represented as P_c = P_s+P_f or Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone. The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining & The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.

How to calculate Rate of Energy Consumption using Rate of Heat Generation during Machining?

The rate of Energy Consumption using rate of heat generation during Machining is the total amount of energy consumed per unit of time during Machining is calculated using Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone. To calculate Rate of Energy Consumption using Rate of Heat Generation during Machining, you need Rate of Heat Generation in Primary Shear Zone (P_s) & Rate of Heat Gen in Secondary Shear Zone (P_f). With our tool, you need to enter the respective value for Rate of Heat Generation in Primary Shear Zone & Rate of Heat Gen in Secondary Shear Zone and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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