Temperature rise of material in primary deformation zone Calculator

✖Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach.ⓘ Max Temp in Chip in Secondary Deformation Zone [θ_max]			+10% -10%
✖Temperature Rise in Secondary Deformation is defined as the amount of rising in the temperature when the material passes through the secondary deformation zone.ⓘ Temperature Rise in Secondary Deformation [θ_m]			+10% -10%
✖Initial workpiece temperature is defined as the temperature of the workpiece before the metal cutting process.ⓘ Initial Workpiece Temperature [θ₀]			+10% -10%

✖Temperature Rise in Primary Deformation is defined as the amount of rising in temperature when the material passes through the primary deformation zone.ⓘ Temperature rise of material in primary deformation zone [θ_s]

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Formula

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Temperature rise of material in primary deformation zone

Formula

`"θ"_{"s"} = "θ"_{"max"}-"θ"_{"m"}-"θ"_{"0"}`

Example

`"275°C"="669°C"-"372°C"-"22°C"`

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Temperature rise of material in primary deformation zone Solution

STEP 0: Pre-Calculation Summary

Formula Used

Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature
θ_s = θ_max-θ_m-θ₀
This formula uses 4 Variables

Variables Used

Temperature Rise in Primary Deformation - (Measured in Kelvin) - Temperature Rise in Primary Deformation is defined as the amount of rising in temperature when the material passes through the primary deformation zone.
Max Temp in Chip in Secondary Deformation Zone - (Measured in Celsius) - Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach.
Temperature Rise in Secondary Deformation - (Measured in Kelvin) - Temperature Rise in Secondary Deformation is defined as the amount of rising in the temperature when the material passes through the secondary deformation zone.
Initial Workpiece Temperature - (Measured in Celsius) - Initial workpiece temperature is defined as the temperature of the workpiece before the metal cutting process.

STEP 1: Convert Input(s) to Base Unit

Max Temp in Chip in Secondary Deformation Zone: 669 Celsius --> 669 Celsius No Conversion Required
Temperature Rise in Secondary Deformation: 372 Degree Celsius --> 372 Kelvin (Check conversion here)
Initial Workpiece Temperature: 22 Celsius --> 22 Celsius No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

θ_s = θ_max-θ_m-θ₀ --> 669-372-22

Evaluating ... ...

θ_s = 275

STEP 3: Convert Result to Output's Unit

275 Kelvin -->275 Degree Celsius (Check conversion here)

FINAL ANSWER

275 Degree Celsius <-- Temperature Rise in Primary Deformation

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 20 Temperature Rise Calculators

Undeformed Chip Thickness given Average Temperature Rise of Material under Primary Shear Zone

Go Undeformed Chip Thickness = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Average Temperature Rise*Depth of Cut)

Density of Material using Average Temperature Rise of material under Primary Shear Zone

Go Density of work piece = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Specific Heat given Average Temperature Rise of Material under Primary Shear Zone

Go Specific Heat Capacity of Workpiece = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of work piece*Average Temperature Rise*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Cutting Speed given Average Temperature Rise of Material under Primary Shear Zone

Go Cutting Speed = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of work piece*Specific Heat Capacity of Workpiece*Average Temperature Rise*Undeformed Chip Thickness*Depth of Cut)

Depth of Cut given Average Temperature Rise of Material under Primary Shear Zone

Go Depth of Cut = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Average Temperature Rise)

Average Temperature Rise of Material under Primary Deformation Zone

Go Average Temperature Rise = ((1-Fraction of Heat Conducted into the workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation

Go Undeformed Chip Thickness = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Average Temp Rise of Chip in Secondary Shear Zone*Depth of Cut)

Specific Heat using Average Temperature Rise of Chip from Secondary Deformation

Go Specific Heat Capacity of Workpiece = Rate of Heat Gen in Secondary Shear Zone/(Average Temp Rise of Chip in Secondary Shear Zone*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Depth of Cut using Average Temperature Rise of Chip from Secondary Deformation

Go Depth of Cut = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Average Temp Rise of Chip in Secondary Shear Zone)

Density of Material using Average Temperature rise of Chip from Secondary Deformation

Go Density of work piece = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Average Temp Rise of Chip in Secondary Shear Zone*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Cutting Speed using Average Temperature Rise of Chip from Secondary Deformation

Go Cutting Speed = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of work piece*Average Temp Rise of Chip in Secondary Shear Zone*Undeformed Chip Thickness*Depth of Cut)

Average Temperature rise of chip from Secondary Deformation

Go Average Temp Rise of Chip in Secondary Shear Zone = Rate of Heat Gen in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Average Temperature rise of chip from Secondary Deformation within boundary condition

Go Average Temp Rise of Chip in Secondary Shear Zone = Max Temp in Chip in Secondary Deformation Zone/(1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness))

Maximum Temperature rise in Chip in Secondary deformation zone

Go Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source per Chip Thickness)

Length of Heat Source per Chip Thickness using Max Temperature Rise in Secondary Shear Zone

Go Length of Heat Source per Chip Thickness = Thermal Number/((Max Temp in Chip in Secondary Deformation Zone/(Average Temp Rise of Chip in Secondary Shear Zone*1.13))^2)

Thermal Number using Maximum Temperature Rise in Chip in Secondary Deformation Zone

Go Thermal Number = Length of Heat Source per Chip Thickness*((Max Temp in Chip in Secondary Deformation Zone/(Average Temp Rise of Chip in Secondary Shear Zone*1.13))^2)

Initial Workpiece Temperature using Maximum Temperature in Secondary Deformation Zone

Go Initial Workpiece Temperature = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Temperature Rise in Primary Deformation

Temperature Rise of Material in Secondary Deformation Zone

Go Temperature Rise in Secondary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Primary Deformation-Initial Workpiece Temperature

Temperature rise of material in primary deformation zone

Go Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature

Maximum temperature in secondary deformation zone

Go Max Temp in Chip in Secondary Deformation Zone = Temperature Rise in Secondary Deformation+Temperature Rise in Primary Deformation+Initial Workpiece Temperature

Temperature rise of material in primary deformation zone Formula

Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature
θ_s = θ_max-θ_m-θ₀

what is primary deformation zone?

The region where the crystal structure of the metal break. In the primary deformation zone, the heat generation is due to the plastic work done (plastic deformation) at the shear plane. The high amount of heat generated in this area causes softening of the material and allowing greater deformation. This region consumes about 70% of the total energy applied.

How to Calculate Temperature rise of material in primary deformation zone?

Temperature rise of material in primary deformation zone calculator uses Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature to calculate the Temperature Rise in Primary Deformation, The temperature rise of material in primary deformation zone formula is defined as the amount of rise in temperature when the material passes through the primary deformation zone. Temperature Rise in Primary Deformation is denoted by θ_s symbol.

How to calculate Temperature rise of material in primary deformation zone using this online calculator? To use this online calculator for Temperature rise of material in primary deformation zone, enter Max Temp in Chip in Secondary Deformation Zone (θ_max), Temperature Rise in Secondary Deformation (θ_m) & Initial Workpiece Temperature (θ₀) and hit the calculate button. Here is how the Temperature rise of material in primary deformation zone calculation can be explained with given input values -> 275 = 942.15-372-295.15.

FAQ

What is Temperature rise of material in primary deformation zone?

The temperature rise of material in primary deformation zone formula is defined as the amount of rise in temperature when the material passes through the primary deformation zone and is represented as θ_s = θ_max-θ_m-θ₀ or Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature. Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach, Temperature Rise in Secondary Deformation is defined as the amount of rising in the temperature when the material passes through the secondary deformation zone & Initial workpiece temperature is defined as the temperature of the workpiece before the metal cutting process.

How to calculate Temperature rise of material in primary deformation zone?

The temperature rise of material in primary deformation zone formula is defined as the amount of rise in temperature when the material passes through the primary deformation zone is calculated using Temperature Rise in Primary Deformation = Max Temp in Chip in Secondary Deformation Zone-Temperature Rise in Secondary Deformation-Initial Workpiece Temperature. To calculate Temperature rise of material in primary deformation zone, you need Max Temp in Chip in Secondary Deformation Zone (θ_max), Temperature Rise in Secondary Deformation (θ_m) & Initial Workpiece Temperature (θ₀). With our tool, you need to enter the respective value for Max Temp in Chip in Secondary Deformation Zone, Temperature Rise in Secondary Deformation & Initial Workpiece Temperature and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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