Total Production Time given Time for Individual Operation and Batch Size Solution

STEP 0: Pre-Calculation Summary
Formula Used
Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool)
TPT = (Nb*ts+Nb*tm+Nt*tc)
This formula uses 6 Variables
Variables Used
Total Production Time - (Measured in Second) - Total Production Time is the net time taken to produce a complete match of products, including overheads.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
STEP 1: Convert Input(s) to Base Unit
Batch Size: 2 --> No Conversion Required
Setup Time: 0.9 Minute --> 54 Second (Check conversion here)
Machining Time: 46 Second --> 46 Second No Conversion Required
Number of Tools Used: 3 --> No Conversion Required
Time to Change One Tool: 5 Minute --> 300 Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
TPT = (Nb*ts+Nb*tm+Nt*tc) --> (2*54+2*46+3*300)
Evaluating ... ...
TPT = 1100
STEP 3: Convert Result to Output's Unit
1100 Second -->18.3333333333333 Minute (Check conversion here)
FINAL ANSWER
18.3333333333333 โ‰ˆ 18.33333 Minute <-- Total Production Time
(Calculation completed in 00.020 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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22 Economics Of Metal-Cutting Operation Calculators

Total Production Time given Time for Individual Operation and Batch Size
Go Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool)
Non-Productive Time for Each Component given Average Production Time
Go Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
Time for changing one Tool given Average Production Time
Go Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used
Machining Time of Each Component given Average Production Time
Go Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)
Batch Size given Average Production Time
Go Batch Size = Time to Change One Tool*Number of Tools Used/(Average Production Time-(Setup Time+Machining Time))
Average Production Time of Each Component
Go Average Production Time = Setup Time+Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)
Total Production Time
Go Total Production Time = (Total Machining Time+Non-Productive Time+Total Tool Changing Time)
Machining and Operating Rate given Total Machining and Operating Cost
Go Machining and Operating Rate = Total Machining And Operating Cost/Total Production Time
Total Production Time given Total Machining and Operating Cost
Go Total Production Time = Total Machining And Operating Cost/Machining and Operating Rate
Total Machining and Operating Cost
Go Total Machining And Operating Cost = Machining and Operating Rate*Total Production Time
Total Non-Productive Cost
Go Total Production Cost = Non-Productive Time*Machining and Operating Rate
Total Tool-Changing Cost
Go Total Tool Changing Cost = Total Tool Changing Time*Number of Tools Used
Time for Changing one Tool given Total Tool Changing Time
Go Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
Total Tool Changing Time
Go Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
Cost of Tool given Total Cost of Tools
Go Cost of a Tool = Total Cost of Tools Used/Number of Tools Used
Total Cost of Tools Used
Go Total Cost of Tools Used = Number of Tools Used*Cost of a Tool
Machining Time for one Component using Total Machining Time
Go Machining Time = Total Machining Time/Batch Size
Total Machining Time or Total Machine Time
Go Total Machining Time = Batch Size*Machining Time
Size of Batch given Total Machining Time
Go Batch Size = Total Machining Time/Machining Time
Load or Unload or Setup Time given Total Non-Productive Time
Go Setup Time = Non-Productive Time/Batch Size
Size of Batch using Total Non-Productive Time
Go Batch Size = Non-Productive Time/Setup Time
Total Non-Productive Time
Go Non-Productive Time = Batch Size*Setup Time

Total Production Time given Time for Individual Operation and Batch Size Formula

Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool)
TPT = (Nb*ts+Nb*tm+Nt*tc)

What is Batch Production ?

Batch production is a method of manufacturing where the products are made as specified groups or amounts, within a time frame. A batch can go through a series of steps in a large manufacturing process to make the final desired product.

How to Calculate Total Production Time given Time for Individual Operation and Batch Size?

Total Production Time given Time for Individual Operation and Batch Size calculator uses Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool) to calculate the Total Production Time, The Total Production Time given Time for Individual Operation and Batch Size is defined as the total time it takes to produce a complete batch of components from scratch. Total Production Time is denoted by TPT symbol.

How to calculate Total Production Time given Time for Individual Operation and Batch Size using this online calculator? To use this online calculator for Total Production Time given Time for Individual Operation and Batch Size, enter Batch Size (Nb), Setup Time (ts), Machining Time (tm), Number of Tools Used (Nt) & Time to Change One Tool (tc) and hit the calculate button. Here is how the Total Production Time given Time for Individual Operation and Batch Size calculation can be explained with given input values -> 0.305556 = (2*54+2*46+3*300).

FAQ

What is Total Production Time given Time for Individual Operation and Batch Size?
The Total Production Time given Time for Individual Operation and Batch Size is defined as the total time it takes to produce a complete batch of components from scratch and is represented as TPT = (Nb*ts+Nb*tm+Nt*tc) or Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool). Batch Size is the count of similar kinds of products to be manufactured, Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component, Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material, The Number of Tools Used is the total number of tools used for manufacturing a batch of products & Time to Change One Tool is the measure of time it takes to change one tool during machining.
How to calculate Total Production Time given Time for Individual Operation and Batch Size?
The Total Production Time given Time for Individual Operation and Batch Size is defined as the total time it takes to produce a complete batch of components from scratch is calculated using Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool). To calculate Total Production Time given Time for Individual Operation and Batch Size, you need Batch Size (Nb), Setup Time (ts), Machining Time (tm), Number of Tools Used (Nt) & Time to Change One Tool (tc). With our tool, you need to enter the respective value for Batch Size, Setup Time, Machining Time, Number of Tools Used & Time to Change One Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Total Production Time?
In this formula, Total Production Time uses Batch Size, Setup Time, Machining Time, Number of Tools Used & Time to Change One Tool. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Total Production Time = (Total Machining Time+Non-Productive Time+Total Tool Changing Time)
  • Total Production Time = Total Machining And Operating Cost/Machining and Operating Rate
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