Chip thickness given length of chip tool contact Solution

STEP 0: Pre-Calculation Summary
Formula Used
Chip Thickness = Length of Chip Tool Contact/Material Constant
ao = lf/K
This formula uses 3 Variables
Variables Used
Chip Thickness - (Measured in Meter) - Chip Thickness is defined as the actual thickness of the chip after cutting.
Length of Chip Tool Contact - (Measured in Meter) - The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.
Material Constant - The Material Constant is the intensive property of the materials, defined as the ratio of the length of chip-tool contact to the chip thickness.
STEP 1: Convert Input(s) to Base Unit
Length of Chip Tool Contact: 1.16 Millimeter --> 0.00116 Meter (Check conversion here)
Material Constant: 1.2 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ao = lf/K --> 0.00116/1.2
Evaluating ... ...
ao = 0.000966666666666667
STEP 3: Convert Result to Output's Unit
0.000966666666666667 Meter -->0.966666666666667 Millimeter (Check conversion here)
FINAL ANSWER
0.966666666666667 0.966667 Millimeter <-- Chip Thickness
(Calculation completed in 00.020 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Anshika Arya
National Institute Of Technology (NIT), Hamirpur
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14 Chip Control Calculators

Chip breaker height given Chip breaker wedge angle
Go Chip Breaker Height = ((Chip-Breaker Distance-Length of Chip Tool Contact)-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))))/cot(Chip Breaker Wedge Angle)
Radius of Chip given Chip breaker wedge angle
Go Radius of Chip Curvature = ((Chip-Breaker Distance-Length of Chip Tool Contact)-(Chip Breaker Height*cot(Chip Breaker Wedge Angle)))*cot(Chip Breaker Wedge Angle/(2))
Length of chip tool contact given Chip breaker wedge angle
Go Length of Chip Tool Contact = Chip-Breaker Distance-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2)))-(Chip Breaker Height*cot(Chip Breaker Wedge Angle))
Chip breaker distance given Chip breaker wedge angle
Go Chip-Breaker Distance = Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2))+(Chip Breaker Height*cot(Chip Breaker Wedge Angle))+Length of Chip Tool Contact
Radius of chip curvature given constant of material
Go Radius of Chip Curvature = (((Chip-Breaker Distance)-((Material Constant)*(Chip Thickness))^2)/(2*(Chip Breaker Height)))+(Chip Breaker Height/2)
Length of chip tool contact given radius of chip curvature
Go Length of Chip Tool Contact = Chip-Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
Chip breaker distance given radius of chip curvature
Go Chip-Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Length of Chip Tool Contact
Chip break distance when material constant is unity
Go Chip-Breaker Distance = sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))+Chip Thickness
Chip Thickness when material constant is unity
Go Chip Thickness = Chip-Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
Radius of Chip curvature
Go Radius of Chip Curvature = ((Chip-Breaker Distance-Length of Chip Tool Contact)^2)/(2*Chip Breaker Height)+(Chip Breaker Height/2)
Radius of Chip curvature when material constant is unity
Go Radius of Chip Curvature = ((Chip-Breaker Distance-Chip Thickness)^2)/(2*Chip Breaker Height)+(Chip Breaker Height/2)
Chip thickness given length of chip tool contact
Go Chip Thickness = Length of Chip Tool Contact/Material Constant
Constant for length of chip tool contact
Go Material Constant = Length of Chip Tool Contact/Chip Thickness
Length of chip tool contact
Go Length of Chip Tool Contact = Chip Thickness*Material Constant

Chip thickness given length of chip tool contact Formula

Chip Thickness = Length of Chip Tool Contact/Material Constant
ao = lf/K

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface.

How to Calculate Chip thickness given length of chip tool contact?

Chip thickness given length of chip tool contact calculator uses Chip Thickness = Length of Chip Tool Contact/Material Constant to calculate the Chip Thickness, The Chip thickness given length of chip tool contact is a commonly used measure of material removal depth by the abrasive grains and is more closely related to the severity of forces on the grains than the cut depth. Chip Thickness is denoted by ao symbol.

How to calculate Chip thickness given length of chip tool contact using this online calculator? To use this online calculator for Chip thickness given length of chip tool contact, enter Length of Chip Tool Contact (lf) & Material Constant (K) and hit the calculate button. Here is how the Chip thickness given length of chip tool contact calculation can be explained with given input values -> 1191.667 = 0.00116/1.2.

FAQ

What is Chip thickness given length of chip tool contact?
The Chip thickness given length of chip tool contact is a commonly used measure of material removal depth by the abrasive grains and is more closely related to the severity of forces on the grains than the cut depth and is represented as ao = lf/K or Chip Thickness = Length of Chip Tool Contact/Material Constant. The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact & The Material Constant is the intensive property of the materials, defined as the ratio of the length of chip-tool contact to the chip thickness.
How to calculate Chip thickness given length of chip tool contact?
The Chip thickness given length of chip tool contact is a commonly used measure of material removal depth by the abrasive grains and is more closely related to the severity of forces on the grains than the cut depth is calculated using Chip Thickness = Length of Chip Tool Contact/Material Constant. To calculate Chip thickness given length of chip tool contact, you need Length of Chip Tool Contact (lf) & Material Constant (K). With our tool, you need to enter the respective value for Length of Chip Tool Contact & Material Constant and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Chip Thickness?
In this formula, Chip Thickness uses Length of Chip Tool Contact & Material Constant. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Chip Thickness = Chip-Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
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