Constant for grinding wheel given maximum undeformed chip thickness Calculator

✖Maximum Undeformed Chip Thickness before Machining is the critical parameter in machining operations maximum thickness of an undeformed chip before machining.ⓘ Maximum Undeformed Chip Thickness before Machining [a_cmax]			+10% -10%
✖Surface Speed of Wheel is defined as the cutting speed or tangential speed, it is the speed at which the outer edge of the grinding wheel moves relative to the workpiece being ground.ⓘ Surface Speed of Wheel [V_T]			+10% -10%
✖Surface Speed of Workpiece is the speed at which the outer surface of the workpiece moves relative to the grinding wheel during a grinding operation.ⓘ Surface Speed of Workpiece [V_w]			+10% -10%
✖Feed is the rate at which a cutting tool or grinding wheel advances into the workpiece. It is usually measured in units of distance per revolution of the spindle.ⓘ Feed [f_in]			+10% -10%

✖Constant for grinding wheel is a measure of how much material a grinding wheel removes compared to the amount of wear it experiences.ⓘ Constant for grinding wheel given maximum undeformed chip thickness [K]

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Formula

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Constant for grinding wheel given maximum undeformed chip thickness

Formula

`"K" = ("a"_{"cmax"}^2)*"V"_{"T"}/("V"_{"w"}*sqrt("f"_{"in"}))`

Example

`"2.548351"=(("600mm")^2)*"2.4mm/s"/("11mm/s"*sqrt("0.95mm"))`

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Constant for grinding wheel given maximum undeformed chip thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Constant for Grinding Wheel = (Maximum Undeformed Chip Thickness before Machining^2)*Surface Speed of Wheel/(Surface Speed of Workpiece*sqrt(Feed))
K = (a_cmax^2)*V_T/(V_w*sqrt(f_in))
This formula uses 1 Functions, 5 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Constant for Grinding Wheel - Constant for grinding wheel is a measure of how much material a grinding wheel removes compared to the amount of wear it experiences.
Maximum Undeformed Chip Thickness before Machining - (Measured in Meter) - Maximum Undeformed Chip Thickness before Machining is the critical parameter in machining operations maximum thickness of an undeformed chip before machining.
Surface Speed of Wheel - (Measured in Meter per Second) - Surface Speed of Wheel is defined as the cutting speed or tangential speed, it is the speed at which the outer edge of the grinding wheel moves relative to the workpiece being ground.
Surface Speed of Workpiece - (Measured in Meter per Second) - Surface Speed of Workpiece is the speed at which the outer surface of the workpiece moves relative to the grinding wheel during a grinding operation.
Feed - (Measured in Meter) - Feed is the rate at which a cutting tool or grinding wheel advances into the workpiece. It is usually measured in units of distance per revolution of the spindle.

STEP 1: Convert Input(s) to Base Unit

Maximum Undeformed Chip Thickness before Machining: 600 Millimeter --> 0.6 Meter (Check conversion here)
Surface Speed of Wheel: 2.4 Millimeter per Second --> 0.0024 Meter per Second (Check conversion here)
Surface Speed of Workpiece: 11 Millimeter per Second --> 0.011 Meter per Second (Check conversion here)
Feed: 0.95 Millimeter --> 0.00095 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

K = (a_cmax^2)*V_T/(V_w*sqrt(f_in)) --> (0.6^2)*0.0024/(0.011*sqrt(0.00095))

Evaluating ... ...

K = 2.54835105194507

STEP 3: Convert Result to Output's Unit

2.54835105194507 --> No Conversion Required

FINAL ANSWER

2.54835105194507 ≈ 2.548351 <-- Constant for Grinding Wheel

(Calculation completed in 00.020 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 19 Wheel Calculators

Diameter of wheel given feed and machine infeed speed

Go The Diameter of Grinding Tool Wheel = Wheel Removal Parameter*Workpiece Diameter/(((Machine Infeed Speed Towards Workpiece/The Feed Speed)-1)*Workpiece Removal Parameter)

Constant for grinding wheel given maximum undeformed chip thickness

Go Constant for Grinding Wheel = (Maximum Undeformed Chip Thickness before Machining^2)*Surface Speed of Wheel/(Surface Speed of Workpiece*sqrt(Feed))

Surface speed of Wheel given constant for grinding wheel

Go Surface Speed of Wheel = (Constant for Grinding Wheel*Surface Speed of Workpiece*sqrt(Feed))/(Maximum Undeformed Chip Thickness before Machining^2)

Wheel diameter given equivalent wheel diameter

Go The Diameter of Grinding Tool Wheel = Equivalent Wheel Diameter*Workpiece Diameter/(Workpiece Diameter-Equivalent Wheel Diameter)

Constant for grinding wheel

Go Constant for Grinding Wheel = 6/(Number of Active Grains per Area*Grain Aspect Ratio*sqrt(The Diameter of Grinding Tool Wheel))

Surface speed of wheel given number of chip produce per time

Go Surface Speed of Wheel for Given No of Chips = Number of Chip Produced per Unit Time/(Width of Grinding Path*Number of Active Grains per Area)

Diameter of wheel given Constant for grinding wheel

Go The Diameter of Grinding Tool Wheel = (6/(Number of Active Grains per Area*Grain Aspect Ratio*Constant for Grinding Wheel))^2

Equivalent wheel diameter

Go Equivalent Wheel Diameter = The Diameter of Grinding Tool Wheel/(1+(The Diameter of Grinding Tool Wheel/Workpiece Diameter))

Wheel structure Number given Percentage Volume of Bond material in wheel

Go Structure Number of Wheel = (Percentage Volume of Bond Material in Grinding+8-(1.33*Wheel Hardness Number of Grinding))/2.2

Wheel hardness Number given Percentage Volume of Bond material in wheel

Go Wheel Hardness Number of Grinding = (Percentage Volume of Bond Material in Grinding+8-(2.2*Structure Number of Wheel))/1.33

Diameter of wheel for given Average Length of chip

Go The Diameter of Grinding Tool Wheel = 2*Length of Chip/sin(Angle Made by the Length of Chip)

Diameter of wheel for given infeed

Go The Diameter of Grinding Tool Wheel = 2*Feed/(1-cos(Angle Made by the Length of Chip))

Threshold thrust force given wheel removal parameter

Go Threshold Thrust Force = Thrust Force-(Wheel Removal Rate/Wheel Removal Parameter)

Thrust force given wheel removal parameter

Go Thrust Force = (Wheel Removal Rate/Wheel Removal Parameter)+Threshold Thrust Force

Machine infeed speed given Feed speed in Grinding

Go Machine Infeed Speed Towards Workpiece = The Feed Speed+(The Diameter of Grinding Tool Wheel/2)

Diameter of wheel given Feed speed in Grinding

Go The Diameter of Grinding Tool Wheel = 2*(Machine Infeed Speed Towards Workpiece-The Feed Speed)

Feed speed in Grinding

Go The Feed Speed = Machine Infeed Speed Towards Workpiece-(The Diameter of Grinding Tool Wheel/2)

Diameter of wheel given Average length of chip and Infeed

Go The Diameter of Grinding Tool Wheel = (Length of Chip)^2/Feed

Grain Diameter of grinding wheel

Go Grain Diameter of the Grinding Wheel = 0.0254/Grain Size (in mm)

Constant for grinding wheel given maximum undeformed chip thickness Formula

Constant for Grinding Wheel = (Maximum Undeformed Chip Thickness before Machining^2)*Surface Speed of Wheel/(Surface Speed of Workpiece*sqrt(Feed))
K = (a_cmax^2)*V_T/(V_w*sqrt(f_in))

How often should you dress a grinding wheel?

Dull dressing tools glaze the wheel face to produce a dull wheel. To maintain a well-defined and sharp diamond point, rotate the single-point or cone-point tool 1/8 turn at regular intervals. The frequency of these rotations will depend on how often you dress, but a minimum of once per day is a good rule of thumb.

How to Calculate Constant for grinding wheel given maximum undeformed chip thickness?

Constant for grinding wheel given maximum undeformed chip thickness calculator uses Constant for Grinding Wheel = (Maximum Undeformed Chip Thickness before Machining^2)*Surface Speed of Wheel/(Surface Speed of Workpiece*sqrt(Feed)) to calculate the Constant for Grinding Wheel, Constant for grinding wheel given maximum undeformed chip thickness" is used to quantify the effectiveness of a grinding wheel in removing material during the grinding process and it depend on abrasive material, grit size, bond type, porosity, and shape of the grinding wheel. It relates the constant for the grinding wheel to the maximum undeformed chip thickness, the wheel depth of cut, and the grit size. Constant for Grinding Wheel is denoted by K symbol.

How to calculate Constant for grinding wheel given maximum undeformed chip thickness using this online calculator? To use this online calculator for Constant for grinding wheel given maximum undeformed chip thickness, enter Maximum Undeformed Chip Thickness before Machining (a_cmax), Surface Speed of Wheel (V_T), Surface Speed of Workpiece (V_w) & Feed (f_in) and hit the calculate button. Here is how the Constant for grinding wheel given maximum undeformed chip thickness calculation can be explained with given input values -> 0.000255 = (0.6^2)*0.0024/(0.011*sqrt(0.00095)).

FAQ

What is Constant for grinding wheel given maximum undeformed chip thickness?

Constant for grinding wheel given maximum undeformed chip thickness" is used to quantify the effectiveness of a grinding wheel in removing material during the grinding process and it depend on abrasive material, grit size, bond type, porosity, and shape of the grinding wheel. It relates the constant for the grinding wheel to the maximum undeformed chip thickness, the wheel depth of cut, and the grit size and is represented as K = (a_cmax^2)*V_T/(V_w*sqrt(f_in)) or Constant for Grinding Wheel = (Maximum Undeformed Chip Thickness before Machining^2)*Surface Speed of Wheel/(Surface Speed of Workpiece*sqrt(Feed)). Maximum Undeformed Chip Thickness before Machining is the critical parameter in machining operations maximum thickness of an undeformed chip before machining, Surface Speed of Wheel is defined as the cutting speed or tangential speed, it is the speed at which the outer edge of the grinding wheel moves relative to the workpiece being ground, Surface Speed of Workpiece is the speed at which the outer surface of the workpiece moves relative to the grinding wheel during a grinding operation & Feed is the rate at which a cutting tool or grinding wheel advances into the workpiece. It is usually measured in units of distance per revolution of the spindle.

How to calculate Constant for grinding wheel given maximum undeformed chip thickness?

Constant for grinding wheel given maximum undeformed chip thickness" is used to quantify the effectiveness of a grinding wheel in removing material during the grinding process and it depend on abrasive material, grit size, bond type, porosity, and shape of the grinding wheel. It relates the constant for the grinding wheel to the maximum undeformed chip thickness, the wheel depth of cut, and the grit size is calculated using Constant for Grinding Wheel = (Maximum Undeformed Chip Thickness before Machining^2)*Surface Speed of Wheel/(Surface Speed of Workpiece*sqrt(Feed)). To calculate Constant for grinding wheel given maximum undeformed chip thickness, you need Maximum Undeformed Chip Thickness before Machining (a_cmax), Surface Speed of Wheel (V_T), Surface Speed of Workpiece (V_w) & Feed (f_in). With our tool, you need to enter the respective value for Maximum Undeformed Chip Thickness before Machining, Surface Speed of Wheel, Surface Speed of Workpiece & Feed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Constant for Grinding Wheel?

In this formula, Constant for Grinding Wheel uses Maximum Undeformed Chip Thickness before Machining, Surface Speed of Wheel, Surface Speed of Workpiece & Feed. We can use 1 other way(s) to calculate the same, which is/are as follows -

Constant for Grinding Wheel = 6/(Number of Active Grains per Area*Grain Aspect Ratio*sqrt(The Diameter of Grinding Tool Wheel))

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