Constant for Machining Operation of one product given Machining Condition Solution

STEP 0: Pre-Calculation Summary
Formula Used
Constant For Machining Condition = Machining Time*Cutting Velocity
K = tm*V
This formula uses 3 Variables
Variables Used
Constant For Machining Condition - (Measured in Meter) - Constant For Machining Condition can be regarded as the distance moved by the tool corner relative to the workpiece during a particular machining condition. It is usually measured in "Metre".
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Cutting Velocity - (Measured in Meter per Second) - The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
STEP 1: Convert Input(s) to Base Unit
Machining Time: 0.5 Minute --> 30 Second (Check conversion here)
Cutting Velocity: 550 Meter per Minute --> 9.16666666666667 Meter per Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
K = tm*V --> 30*9.16666666666667
Evaluating ... ...
K = 275
STEP 3: Convert Result to Output's Unit
275 Meter -->275000 Millimeter (Check conversion here)
FINAL ANSWER
275000 Millimeter <-- Constant For Machining Condition
(Calculation completed in 00.004 seconds)

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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18 Tool Life and Production Batch Calculators

Taylor's Tool Life Exponent given Production Batch and Machining Conditions
Go Taylor's Tool Life Exponent = ln(Cutting Velocity/Reference Cutting Velocity)/ln((Reference Tool Life*Number of Tools Used)/(Batch Size*Machining Time))
Machining Time of one product given Production Batch and Machining Conditions
Go Machining Time = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size
Number of Tools Used given Machining Time and Conditions
Go Number of Tools Used = Machining Time*Batch Size/(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))
Batch Size given Machining Time and Conditions
Go Batch Size = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Machining Time
Reference Cutting Velocity given Production Batch and Machining Conditions
Go Reference Cutting Velocity = Cutting Velocity*(((Batch Size*Machining Time)/(Reference Tool Life*Number of Tools Used))^Taylor's Tool Life Exponent)
Reference Tool Life given Production Batch and Machining Conditions
Go Reference Tool Life = Machining Time*Batch Size*((Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Number of Tools Used
Cutting Velocity given Production Batch and Machining Conditions
Go Cutting Velocity = Reference Cutting Velocity*(((Reference Tool Life*Number of Tools Used)/(Batch Size*Machining Time))^Taylor's Tool Life Exponent)
Diameter of workpiece given Constant for Cylindrical Turning
Go Diameter of Workpiece = Constant For Machining Condition*Feed/(pi*Length of Cut)
Turning Length given Constant for Cylindrical Turning
Go Length of Cut = Constant For Machining Condition*Feed/(pi*Diameter of Workpiece)
Feed given Constant for Cylindrical Turning
Go Feed = pi*Diameter of Workpiece*Length of Cut/Constant For Machining Condition
Constant for given Cylindrical Turning
Go Constant For Machining Condition = pi*Diameter of Workpiece*Length of Cut/Feed
Tool Life given Batch Size and Number of Tools
Go Tool Life = Machining Time*Batch Size/Number of Tools Used
Machining Time of One Product using Tool Life
Go Machining Time = Number of Tools Used*Tool Life/Batch Size
Batch Size using Tool Life and Machining Time
Go Batch Size = Number of Tools Used*Tool Life/Machining Time
Number of Tools Used given Tool Life
Go Number of Tools Used = Machining Time*Batch Size/Tool Life
Cutting Velocity of one product given Constant for Machining Operation
Go Cutting Velocity = Constant For Machining Condition/Machining Time
Constant for Machining Operation of one product given Machining Condition
Go Constant For Machining Condition = Machining Time*Cutting Velocity
Machining Time of one product given Constant for Machining Operation
Go Machining Time = Constant For Machining Condition/Cutting Velocity

24 Tool and Machining Costs Calculators

Taylor's Exponent for Minimum Machining Cost given Tool Life
Go Taylor's Tool Life Exponent = ((Time to Change One Tool+(Cost of a Tool/Machining and Operating Rate))*Time Proportion of Cutting Edge Engagement)/(Tool Life+((Time to Change One Tool+(Cost of a Tool/Machining and Operating Rate))*Time Proportion of Cutting Edge Engagement))
Machining and Operating Rate given Machining Cost
Go Machining and Operating Rate = ((Machining and Operating Cost of Each Product/Machining Time)-(Time Proportion of Cutting Edge Engagement*Cost of a Tool/Tool Life))/((Time Proportion of Cutting Edge Engagement*Time to Change One Tool/Tool Life)+1)
Tool Changing Time for 1 Tool given Machining Cost
Go Time to Change One Tool = ((Tool Life*((Machining and Operating Cost of Each Product/Machining Time)-Machining and Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of a Tool)/Machining and Operating Rate
Tool Life of One Tool given Machining Cost
Go Tool Life = Time Proportion of Cutting Edge Engagement*(Machining and Operating Rate*Time to Change One Tool+Cost of a Tool)/((Machining and Operating Cost of Each Product/Machining Time)-Machining and Operating Rate)
Cost of 1 Tool given Machining Cost
Go Cost of a Tool = (Tool Life*((Machining and Operating Cost of Each Product/Machining Time)-Machining and Operating Rate)/Time Proportion of Cutting Edge Engagement)-(Machining and Operating Rate*Time to Change One Tool)
Time Proportion of Cutting Edge Engagement given Machining Cost
Go Time Proportion of Cutting Edge Engagement = Tool Life*((Machining and Operating Cost of Each Product/Machining Time)-Machining and Operating Rate)/(Machining and Operating Rate*Time to Change One Tool+Cost of a Tool)
Machining Time per component given Machining Cost
Go Machining Time = Machining and Operating Cost of Each Product/(Machining and Operating Rate+(Time Proportion of Cutting Edge Engagement*(Machining and Operating Rate*Time to Change One Tool+Cost of a Tool)/Tool Life))
Machining Cost per component
Go Machining and Operating Cost of Each Product = Machining Time*(Machining and Operating Rate+(Time Proportion of Cutting Edge Engagement*(Machining and Operating Rate*Time to Change One Tool+Cost of a Tool)/Tool Life))
Tool Changing Cost per Tool given Tool Life for Minimum Machining Cost
Go Cost of changing each Tool = (Tool Life*Taylor's Tool Life Exponent*Machining and Operating Rate/(Time Proportion of Cutting Edge Engagement*(1-Taylor's Tool Life Exponent)))-Cost of a Tool
Tool Changing Cost per Tool given Machining Cost
Go Cost of changing each Tool = (Tool Life*((Machining and Operating Cost of Each Product/Machining Time)-Machining and Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of a Tool
Machining Cost given Tool Changing Cost per Tool
Go Machining and Operating Cost of Each Product = Machining Time*(Machining and Operating Rate+(Time Proportion of Cutting Edge Engagement*(Cost of changing each Tool+Cost of a Tool)/Tool Life))
Tool Life of One Tool for Minimum Machining Cost given Tool Changing Cost per Tool
Go Tool Life = Time Proportion of Cutting Edge Engagement*(Cost of changing each Tool+Cost of a Tool)*(1-Taylor's Tool Life Exponent)/(Taylor's Tool Life Exponent*Machining and Operating Rate)
Time Proportion of Cutting Edge Engagement given Tool Life for Minimum Machining Cost
Go Time Proportion of Cutting Edge Engagement = Tool Life*Taylor's Tool Life Exponent/((1-Taylor's Tool Life Exponent)*(Time to Change One Tool+(Cost of a Tool/Machining and Operating Rate)))
Tool Changing Time for 1 Tool given Tool Life for Minimum Machining Cost
Go Time to Change One Tool = (Tool Life*Taylor's Tool Life Exponent/((1-Taylor's Tool Life Exponent)*Time Proportion of Cutting Edge Engagement))-(Cost of a Tool/Machining and Operating Rate)
Machining and Operating Rate given Tool Life for Minimum Machining Cost
Go Machining and Operating Rate = Cost of a Tool/((Tool Life*Taylor's Tool Life Exponent/((1-Taylor's Tool Life Exponent)*Time Proportion of Cutting Edge Engagement))-Time to Change One Tool)
Cost of 1 Tool given Tool Life for Minimum Machining Cost
Go Cost of a Tool = ((Tool Life*Taylor's Tool Life Exponent/((1-Taylor's Tool Life Exponent)*Time Proportion of Cutting Edge Engagement))-Time to Change One Tool)*Machining and Operating Rate
Tool Life of One Tool for Minimum Machining Cost
Go Tool Life = Time Proportion of Cutting Edge Engagement*(Time to Change One Tool+(Cost of a Tool/Machining and Operating Rate))*(1-Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent
Taylor's Exponent for Minimum Machining Cost per component
Go Taylor's Tool Life Exponent = 1-(Machining Time for Minimum Cost*Machining and Operating Rate/Machining and Operating Cost of Each Product)
Machining and Operating Rate for Minimum Machining Cost
Go Machining and Operating Rate = Machining and Operating Cost of Each Product*(1-Taylor's Tool Life Exponent)/Machining Time for Minimum Cost
Machining Time per component for Minimum Machining Cost
Go Machining Time for Minimum Cost = Machining and Operating Cost of Each Product*(1-Taylor's Tool Life Exponent)/Machining and Operating Rate
Minimum Cost of Machining per component
Go Machining and Operating Cost of Each Product = Machining and Operating Rate*Machining Time for Minimum Cost/(1-Taylor's Tool Life Exponent)
Cutting Velocity of one product given Constant for Machining Operation
Go Cutting Velocity = Constant For Machining Condition/Machining Time
Constant for Machining Operation of one product given Machining Condition
Go Constant For Machining Condition = Machining Time*Cutting Velocity
Machining Time of one product given Constant for Machining Operation
Go Machining Time = Constant For Machining Condition/Cutting Velocity

Constant for Machining Operation of one product given Machining Condition Formula

Constant For Machining Condition = Machining Time*Cutting Velocity
K = tm*V

Significance of Constant for Machining Operation

Constant for Machining Operation is the measure of accurate length the cutting tool works on a workpiece. Its value for different MAchining Operation such as Drilling, Milling is different even for similar jobs.
It helps in determining the actual time for the tool engagement resulting in precise calculation of Tool Life.

How to Calculate Constant for Machining Operation of one product given Machining Condition?

Constant for Machining Operation of one product given Machining Condition calculator uses Constant For Machining Condition = Machining Time*Cutting Velocity to calculate the Constant For Machining Condition, The Constant for Machining Operation of one product given Machining Condition is a method to determine the actual length for which the cutting tool is engaged with the workpiece. Constant For Machining Condition is denoted by K symbol.

How to calculate Constant for Machining Operation of one product given Machining Condition using this online calculator? To use this online calculator for Constant for Machining Operation of one product given Machining Condition, enter Machining Time (tm) & Cutting Velocity (V) and hit the calculate button. Here is how the Constant for Machining Operation of one product given Machining Condition calculation can be explained with given input values -> 2.8E+8 = 30*9.16666666666667.

FAQ

What is Constant for Machining Operation of one product given Machining Condition?
The Constant for Machining Operation of one product given Machining Condition is a method to determine the actual length for which the cutting tool is engaged with the workpiece and is represented as K = tm*V or Constant For Machining Condition = Machining Time*Cutting Velocity. Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material & The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
How to calculate Constant for Machining Operation of one product given Machining Condition?
The Constant for Machining Operation of one product given Machining Condition is a method to determine the actual length for which the cutting tool is engaged with the workpiece is calculated using Constant For Machining Condition = Machining Time*Cutting Velocity. To calculate Constant for Machining Operation of one product given Machining Condition, you need Machining Time (tm) & Cutting Velocity (V). With our tool, you need to enter the respective value for Machining Time & Cutting Velocity and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Constant For Machining Condition?
In this formula, Constant For Machining Condition uses Machining Time & Cutting Velocity. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Constant For Machining Condition = pi*Diameter of Workpiece*Length of Cut/Feed
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