Cutting Force given Rate of Energy Consumption during Machining Calculator

✖Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.ⓘ Rate of Energy Consumption during Machining [P_m]			+10% -10%
✖Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).ⓘ Cutting Speed [V_cutting]			+10% -10%

✖Cutting Force is the force in the direction of cutting, the same direction as the cutting speed.ⓘ Cutting Force given Rate of Energy Consumption during Machining [F_c]

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Formula

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Cutting Force given Rate of Energy Consumption during Machining

Formula

`"F"_{"c"} = "P"_{"m"}/"V"_{"cutting"}`

Example

`"900N"="1800W"/"2m/s"`

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Cutting Force given Rate of Energy Consumption during Machining Solution

STEP 0: Pre-Calculation Summary

Formula Used

Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed
F_c = P_m/V_cutting
This formula uses 3 Variables

Variables Used

Cutting Force - (Measured in Newton) - Cutting Force is the force in the direction of cutting, the same direction as the cutting speed.
Rate of Energy Consumption during Machining - (Measured in Watt) - Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).

STEP 1: Convert Input(s) to Base Unit

Rate of Energy Consumption during Machining: 1800 Watt --> 1800 Watt No Conversion Required
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

F_c = P_m/V_cutting --> 1800/2

Evaluating ... ...

F_c = 900

STEP 3: Convert Result to Output's Unit

900 Newton --> No Conversion Required

FINAL ANSWER

900 Newton <-- Cutting Force

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kethavath Srinath

Osmania University (OU), Hyderabad

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< 21 Cutting Force and Surface Roughness Calculators

Frictional Force required to continuously shear junction between surfaces

Go Force of Friction = Real Area of Contact*((Proportion of Area of Metallic Contact*Shear Strength of Softer Metal)+((1-Proportion of Area of Metallic Contact)*Shear Strength of Softer Lubricant Layer))

Shear Strength of Softer Lubricant layer given Frictional force

Go Shear Strength of Softer Lubricant Layer = ((Force of Friction/Real Area of Contact)-(Proportion of Area of Metallic Contact*Shear Strength of Softer Metal))/(1-Proportion of Area of Metallic Contact)

Area of contact given Frictional Force

Go Real Area of Contact = Force of Friction/((Proportion of Area of Metallic Contact*Shear Strength of Softer Metal)+((1-Proportion of Area of Metallic Contact)*Shear Strength of Softer Lubricant Layer))

Proportion of Area in which metallic contact occurs given Frictional Force

Go Proportion of Area of Metallic Contact = ((Force of Friction/Real Area of Contact)-Shear Strength of Softer Lubricant Layer)/(Shear Strength of Softer Metal-Shear Strength of Softer Lubricant Layer)

Shear Strength of Softer Metal given Frictional force

Go Shear Strength of Softer Metal = ((Force of Friction/Real Area of Contact)-(1-Proportion of Area of Metallic Contact)*Shear Strength of Softer Lubricant Layer)/Proportion of Area of Metallic Contact

Working major cutting edge Angle given Roughness value

Go Working Major Cutting-Edge Angle = (acot((Feed/(4*Roughness Value))-cot(Working Minor Cutting Edge)))

Working minor cutting edge Angle given Roughness value

Go Working Minor Cutting Edge = (acot((Feed/(4*Roughness Value))-cot(Working Major Cutting-Edge Angle)))

Roughness Value

Go Roughness Value = Feed/(4*(cot(Working Major Cutting-Edge Angle)+cot(Working Minor Cutting Edge)))

Feed given Roughness value

Go Feed = 4*(cot(Working Major Cutting-Edge Angle)+cot(Working Minor Cutting Edge))*Roughness Value

Rotational Frequency of Cutter given Roughness Value

Go Rotational Frequency of Cutter = sqrt(0.0642/(Roughness Value*Diameter of Cutter))*Feed Speed

Feed speed given Roughness value

Go Feed Speed = sqrt(Roughness Value*Diameter of Cutter/0.0642)*Rotational Frequency of Cutter

Diameter of Cutter given Roughness Value

Go Diameter of Cutter = (0.0642*(Feed Speed)^2)/(Roughness Value*(Rotational Frequency of Cutter)^2)

Roughness value given feed speed

Go Roughness Value = (0.0642*(Feed Speed)^2)/(Diameter of Cutter*(Rotational Frequency of Cutter)^2)

Cutting Force given Specific Cutting Energy in Machining

Go Cutting Force = Specific Cutting Energy in Machining*Cross-sectional Area of Uncut Chip

Cutting Force given Rate of Energy Consumption during Machining

Go Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed

Resultant Cutting Force using Force required to remove Chip

Go Resultant Cutting Force = Force Required to Remove Chip+Plowing Force

Force required to remove Chip and acting on Tool Face

Go Force Required to Remove Chip = Resultant Cutting Force-Plowing Force

Feed given Roughness Value and corner radius

Go Feed = (Roughness Value*Corner Radius of Tool/0.0321)^(1/2)

Roughness value given corner radius

Go Roughness Value = 0.0321*(Feed)^2/Corner Radius of Tool

Corner Radius given Roughness value

Go Corner Radius of Tool = 0.0321*(Feed)^2/Roughness Value

Roughness value of tool

Go Roughness Value = 0.0321*(Feed)^2/Corner Radius of Tool

Cutting Force given Rate of Energy Consumption during Machining Formula

Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed
F_c = P_m/V_cutting

What is Rate of Energy Consumption during Machining?

Rate of Energy Consumption during Machining(power) is the amount of energy transferred or converted per unit of time by the machine to the workpiece. It is the same as power as power is the rate energy is moved, or used

How to Calculate Cutting Force given Rate of Energy Consumption during Machining?

Cutting Force given Rate of Energy Consumption during Machining calculator uses Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed to calculate the Cutting Force, The Cutting force given rate of energy consumption during machining is the force in the direction of cutting, the same direction as the cutting speed v. Cutting Force is denoted by F_c symbol.

How to calculate Cutting Force given Rate of Energy Consumption during Machining using this online calculator? To use this online calculator for Cutting Force given Rate of Energy Consumption during Machining, enter Rate of Energy Consumption during Machining (P_m) & Cutting Speed (V_cutting) and hit the calculate button. Here is how the Cutting Force given Rate of Energy Consumption during Machining calculation can be explained with given input values -> 900 = 1800/2.

FAQ

What is Cutting Force given Rate of Energy Consumption during Machining?

The Cutting force given rate of energy consumption during machining is the force in the direction of cutting, the same direction as the cutting speed v and is represented as F_c = P_m/V_cutting or Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed. Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece & Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).

How to calculate Cutting Force given Rate of Energy Consumption during Machining?

The Cutting force given rate of energy consumption during machining is the force in the direction of cutting, the same direction as the cutting speed v is calculated using Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed. To calculate Cutting Force given Rate of Energy Consumption during Machining, you need Rate of Energy Consumption during Machining (P_m) & Cutting Speed (V_cutting). With our tool, you need to enter the respective value for Rate of Energy Consumption during Machining & Cutting Speed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Cutting Force?

In this formula, Cutting Force uses Rate of Energy Consumption during Machining & Cutting Speed. We can use 1 other way(s) to calculate the same, which is/are as follows -

Cutting Force = Specific Cutting Energy in Machining*Cross-sectional Area of Uncut Chip

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