Cutting Velocity using Machinability Index Solution

STEP 0: Pre-Calculation Summary
Formula Used
Cut Velocity = Machinability Index of A Material*Cutting Speed of Free-Cutting Steel/100
Vcut = I*Vs/100
This formula uses 3 Variables
Variables Used
Cut Velocity - (Measured in Meter per Second) - The Cut Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
Machinability Index of A Material - Machinability Index of A Material is used to compare the machinability of different materials by quantifying the relative machinability of a different materials.
Cutting Speed of Free-Cutting Steel - (Measured in Meter per Second) - Cutting Speed of Free-Cutting Steel is the speed of cutting used when operating on a standard workpiece made of standard cutting steel.
STEP 1: Convert Input(s) to Base Unit
Machinability Index of A Material: 125 --> No Conversion Required
Cutting Speed of Free-Cutting Steel: 0.666667 Meter per Second --> 0.666667 Meter per Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Vcut = I*Vs/100 --> 125*0.666667/100
Evaluating ... ...
Vcut = 0.83333375
STEP 3: Convert Result to Output's Unit
0.83333375 Meter per Second --> No Conversion Required
FINAL ANSWER
0.83333375 0.833334 Meter per Second <-- Cut Velocity
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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13 Cutting Velocity Calculators

Cutting Velocity for given Taylor's Tool Life
​ Go Cut Velocity = Taylors Intercept or Taylor's Constant/((Tool Life in Cutting Velocity^Taylors Tool Life Exponent in Cutting Velocity)*(Feed Rate in Cutting Velocity^Taylors Exponent For Feed Rate in Cutting Velocity)*(Cut Depth^Taylor's Exponent in Cutting Velocity))
Taylor's Exponent given Cutting Velocities, Tool Lives for two Machining Conditions
​ Go Taylors Tool Life Exponent in Cutting Velocity = (-1)*ln(Cut Velocity/Reference Cutting Velocity in Cutting Velocity)/ln(Tool Life in Cutting Velocity/Reference Tool Life in Cutting Velocity)
Reference Cutting Velocity given Tool Lives, Cutting Velocity under Machining Condition
​ Go Reference Cutting Velocity in Cutting Velocity = Cut Velocity/((Reference Tool Life in Cutting Velocity/Tool Life in Cutting Velocity)^Taylors Tool Life Exponent in Cutting Velocity)
Cutting Velocity given Tool Lives and Cutting Velocity for Reference Machining Condition
​ Go Cut Velocity = Reference Cutting Velocity in Cutting Velocity*(Reference Tool Life in Cutting Velocity/Tool Life in Cutting Velocity)^Taylors Tool Life Exponent in Cutting Velocity
Taylor's Intercept given Cutting Velocity and Taylor's Tool Life
​ Go Taylors Intercept or Taylor's Constant = Taylor Cutting Velocity*(Tool Life in Cutting Velocity^Taylors Tool Life Exponent in Cutting Velocity)
Cutting Velocity using Taylor's Tool Life and Intercept
​ Go Taylor Cutting Velocity = Taylors Intercept or Taylor's Constant/(Tool Life in Cutting Velocity^Taylors Tool Life Exponent in Cutting Velocity)
Cutting Velocity for given Tool Life and Volume of Metal Removed
​ Go Cut Velocity = Volume of Metal Removed/(Tool Life in Cutting Velocity*Feed Rate in Cutting Velocity*Cut Depth)
Resultant Cutting Velocity
​ Go Resultant Cutting Velocity = Cutting Velocity/cos((Cutting Speed Angle))
Cutting Speed of Free-Cutting Steel given Cutting Velocity of Tool and Machinability Index
​ Go Cutting Speed of Free-Cutting Steel = Cut Velocity*100/Machinability Index of A Material
Cutting Velocity using Machinability Index
​ Go Cut Velocity = Machinability Index of A Material*Cutting Speed of Free-Cutting Steel/100
Machinability Index
​ Go Machinability Index of A Material = Cut Velocity*100/Cutting Speed of Free-Cutting Steel
Feed for Sintered-Carbide Tools using Crater Depth
​ Go Feed Rate in Cutting Velocity = (Tool Wear Crater Depth-0.06)/0.3
Crater Depth for Sintered-Carbide Tools
​ Go Tool Wear Crater Depth = 0.06+0.3*Feed Rate in Cutting Velocity

Cutting Velocity using Machinability Index Formula

Cut Velocity = Machinability Index of A Material*Cutting Speed of Free-Cutting Steel/100
Vcut = I*Vs/100

What are the criteria considered in evaluating machinability?

Following are parameters needs to considered for machinability measurement:
1. Tool life, and types of wear
2. Cutting Forces and Power consumption
3. Dimensions of Chip formed
4. Efficiency of Process
5. Surface and Thermal Properties of Material

How to Calculate Cutting Velocity using Machinability Index?

Cutting Velocity using Machinability Index calculator uses Cut Velocity = Machinability Index of A Material*Cutting Speed of Free-Cutting Steel/100 to calculate the Cut Velocity, The Cutting Velocity using Machinability Index is a method to determine the maximum velocity with which a workpiece can be operated when its Machinability Index is known. Cut Velocity is denoted by Vcut symbol.

How to calculate Cutting Velocity using Machinability Index using this online calculator? To use this online calculator for Cutting Velocity using Machinability Index, enter Machinability Index of A Material (I) & Cutting Speed of Free-Cutting Steel (Vs) and hit the calculate button. Here is how the Cutting Velocity using Machinability Index calculation can be explained with given input values -> 0.833333 = 125*0.666667/100.

FAQ

What is Cutting Velocity using Machinability Index?
The Cutting Velocity using Machinability Index is a method to determine the maximum velocity with which a workpiece can be operated when its Machinability Index is known and is represented as Vcut = I*Vs/100 or Cut Velocity = Machinability Index of A Material*Cutting Speed of Free-Cutting Steel/100. Machinability Index of A Material is used to compare the machinability of different materials by quantifying the relative machinability of a different materials & Cutting Speed of Free-Cutting Steel is the speed of cutting used when operating on a standard workpiece made of standard cutting steel.
How to calculate Cutting Velocity using Machinability Index?
The Cutting Velocity using Machinability Index is a method to determine the maximum velocity with which a workpiece can be operated when its Machinability Index is known is calculated using Cut Velocity = Machinability Index of A Material*Cutting Speed of Free-Cutting Steel/100. To calculate Cutting Velocity using Machinability Index, you need Machinability Index of A Material (I) & Cutting Speed of Free-Cutting Steel (Vs). With our tool, you need to enter the respective value for Machinability Index of A Material & Cutting Speed of Free-Cutting Steel and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Cut Velocity?
In this formula, Cut Velocity uses Machinability Index of A Material & Cutting Speed of Free-Cutting Steel. We can use 3 other way(s) to calculate the same, which is/are as follows -
  • Cut Velocity = Reference Cutting Velocity in Cutting Velocity*(Reference Tool Life in Cutting Velocity/Tool Life in Cutting Velocity)^Taylors Tool Life Exponent in Cutting Velocity
  • Cut Velocity = Taylors Intercept or Taylor's Constant/((Tool Life in Cutting Velocity^Taylors Tool Life Exponent in Cutting Velocity)*(Feed Rate in Cutting Velocity^Taylors Exponent For Feed Rate in Cutting Velocity)*(Cut Depth^Taylor's Exponent in Cutting Velocity))
  • Cut Velocity = Volume of Metal Removed/(Tool Life in Cutting Velocity*Feed Rate in Cutting Velocity*Cut Depth)
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