Estimated Tool Changing Time for Disposable-Insert Tool Calculator

✖Time to Insert Index is the time required to insert the tool in an index.ⓘ Time to Insert Index [t_i]			+10% -10%
✖Average Number of Cutting Edges used per Insert is the supposed count of cutting edges that engaged during insertion into the holder.ⓘ Average Number of Cutting Edges used per Insert [CE_avg]			+10% -10%
✖Time to Replace Index is the time required to replace the index itself.ⓘ Time to Replace Index [t_r]			+10% -10%

✖Time to Change One Tool is the measure of time it takes to change one tool during machining.ⓘ Estimated Tool Changing Time for Disposable-Insert Tool [t_c]

⎘ Copy

👎

Formula

✖

Estimated Tool Changing Time for Disposable-Insert Tool

Formula

`"t"_{"c"} = ("t"_{"i"}*("CE"_{"avg"}-1)+"t"_{"r"})/"CE"_{"avg"}`

Example

`"4.905min"=("4.45min"*("10"-1)+"9min")/"10"`

Calculator

LaTeX

Reset

👍

Download Production Engineering Formula PDF PDF Image

Estimated Tool Changing Time for Disposable-Insert Tool Solution

STEP 0: Pre-Calculation Summary

Formula Used

Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges used per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges used per Insert
t_c = (t_i*(CE_avg-1)+t_r)/CE_avg
This formula uses 4 Variables

Variables Used

Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Time to Insert Index - (Measured in Second) - Time to Insert Index is the time required to insert the tool in an index.
Average Number of Cutting Edges used per Insert - Average Number of Cutting Edges used per Insert is the supposed count of cutting edges that engaged during insertion into the holder.
Time to Replace Index - (Measured in Second) - Time to Replace Index is the time required to replace the index itself.

STEP 1: Convert Input(s) to Base Unit

Time to Insert Index: 4.45 Minute --> 267 Second (Check conversion here)
Average Number of Cutting Edges used per Insert: 10 --> No Conversion Required
Time to Replace Index: 9 Minute --> 540 Second (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_c = (t_i*(CE_avg-1)+t_r)/CE_avg --> (267*(10-1)+540)/10

Evaluating ... ...

t_c = 294.3

STEP 3: Convert Result to Output's Unit

294.3 Second -->4.905 Minute (Check conversion here)

FINAL ANSWER

4.905 Minute <-- Time to Change One Tool

(Calculation completed in 00.004 seconds)

You are here -

Home » Engineering » Production Engineering » Metal Machining » Metal-Machining Economics » Estimation for Optimal Conditions » Disposable-Insert » Estimated Tool Changing Time for Disposable-Insert Tool

Credits

Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has verified this Calculator and 400+ more calculators!

< 4 Disposable-Insert Calculators

Time to Index Insert given Tool Changing Time for Disposable-Insert Tool

Go Time to Insert Index = (Time to Change One Tool*Average Number of Cutting Edges used per Insert-Time to Replace Index)/(Average Number of Cutting Edges used per Insert-1)

Estimated Tool Changing Time for Disposable-Insert Tool

Go Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges used per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges used per Insert

Time to Replace Insert given Tool Changing Time for Disposable-Insert Tool

Go Time to Replace Index = Time to Change One Tool*Average Number of Cutting Edges used per Insert-Time to Insert Index*(Average Number of Cutting Edges used per Insert-1)

Average Cutting Edges per insert given Tool Changing Time

Go Average Number of Cutting Edges used per Insert = (Time to Replace Index-Time to Insert Index)/(Time to Change One Tool-Time to Insert Index)

Estimated Tool Changing Time for Disposable-Insert Tool Formula

Tool-Changing Time

The Total Tool-Changing Time comprises the time required to remove the tool from the machine, place a new tool in the machine, set the new tool in its correct position, and restart the machining process.

How to Calculate Estimated Tool Changing Time for Disposable-Insert Tool?

Estimated Tool Changing Time for Disposable-Insert Tool calculator uses Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges used per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges used per Insert to calculate the Time to Change One Tool, The Estimated Tool Changing Time for Disposable-Insert Tool is defined as the total time it takes to change one disposable-insert tool to start machining again. Time to Change One Tool is denoted by t_c symbol.

How to calculate Estimated Tool Changing Time for Disposable-Insert Tool using this online calculator? To use this online calculator for Estimated Tool Changing Time for Disposable-Insert Tool, enter Time to Insert Index (t_i), Average Number of Cutting Edges used per Insert (CE_avg) & Time to Replace Index (t_r) and hit the calculate button. Here is how the Estimated Tool Changing Time for Disposable-Insert Tool calculation can be explained with given input values -> 0.08175 = (267*(10-1)+540)/10.

FAQ

What is Estimated Tool Changing Time for Disposable-Insert Tool?

The Estimated Tool Changing Time for Disposable-Insert Tool is defined as the total time it takes to change one disposable-insert tool to start machining again and is represented as t_c = (t_i*(CE_avg-1)+t_r)/CE_avg or Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges used per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges used per Insert. Time to Insert Index is the time required to insert the tool in an index, Average Number of Cutting Edges used per Insert is the supposed count of cutting edges that engaged during insertion into the holder & Time to Replace Index is the time required to replace the index itself.

How to calculate Estimated Tool Changing Time for Disposable-Insert Tool?

The Estimated Tool Changing Time for Disposable-Insert Tool is defined as the total time it takes to change one disposable-insert tool to start machining again is calculated using Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges used per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges used per Insert. To calculate Estimated Tool Changing Time for Disposable-Insert Tool, you need Time to Insert Index (t_i), Average Number of Cutting Edges used per Insert (CE_avg) & Time to Replace Index (t_r). With our tool, you need to enter the respective value for Time to Insert Index, Average Number of Cutting Edges used per Insert & Time to Replace Index and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

Home

FREE PDFs

🔍 Search