Gap between Tool and Work Surface given Supply Current Calculator

✖Area of Penetration is area of penetration of electrons.ⓘ Area of Penetration [A]			+10% -10%
✖Supply Voltage is the voltage required to charge a given device within a given time.ⓘ Supply Voltage [V_s]			+10% -10%
✖Specific Resistance of the electrolyte is the measure of how strongly it opposes the flow of current through them.ⓘ Specific Resistance of The Electrolyte [r_e]			+10% -10%
✖Electric current is the rate of flow of electric charge through a circuit, measured in amperes.ⓘ Electric Current [I]			+10% -10%

✖The Gap between Tool and Work Surface is the stretch of the distance between Tool and Work Surface during Electrochemical Machining.ⓘ Gap between Tool and Work Surface given Supply Current [h]

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Formula

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Gap between Tool and Work Surface given Supply Current

Formula

`"h" = "A"*"V"_{"s"}/("r"_{"e"}*"I")`

Example

`"0.250015mm"="7.6cm²"*"9.869V"/("3Ω*cm"*"1000A")`

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Gap between Tool and Work Surface given Supply Current Solution

STEP 0: Pre-Calculation Summary

Formula Used

Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)
h = A*V_s/(r_e*I)
This formula uses 5 Variables

Variables Used

Gap Between Tool and Work Surface - (Measured in Meter) - The Gap between Tool and Work Surface is the stretch of the distance between Tool and Work Surface during Electrochemical Machining.
Area of Penetration - (Measured in Square Meter) - Area of Penetration is area of penetration of electrons.
Supply Voltage - (Measured in Volt) - Supply Voltage is the voltage required to charge a given device within a given time.
Specific Resistance of The Electrolyte - (Measured in Ohm Meter) - Specific Resistance of the electrolyte is the measure of how strongly it opposes the flow of current through them.
Electric Current - (Measured in Ampere) - Electric current is the rate of flow of electric charge through a circuit, measured in amperes.

STEP 1: Convert Input(s) to Base Unit

Area of Penetration: 7.6 Square Centimeter --> 0.00076 Square Meter (Check conversion here)
Supply Voltage: 9.869 Volt --> 9.869 Volt No Conversion Required
Specific Resistance of The Electrolyte: 3 Ohm Centimeter --> 0.03 Ohm Meter (Check conversion here)
Electric Current: 1000 Ampere --> 1000 Ampere No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

h = A*V_s/(r_e*I) --> 0.00076*9.869/(0.03*1000)

Evaluating ... ...

h = 0.000250014666666667

STEP 3: Convert Result to Output's Unit

0.000250014666666667 Meter -->0.250014666666667 Millimeter (Check conversion here)

FINAL ANSWER

0.250014666666667 ≈ 0.250015 Millimeter <-- Gap Between Tool and Work Surface

(Calculation completed in 00.020 seconds)

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Credits

Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< 14 Gap Resistance Calculators

Flow Rate of Electrolytes from Gap Resistance ECM

Go Volume Flow Rate = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))

Density of Electrolyte

Go Density of Electrolyte = (Electric Current^2*Resistance of Gap Between Work and Tool)/(Volume Flow Rate*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))

Gap Resistance from Electrolyte Flow Rate

Go Resistance of Gap Between Work and Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2

Specific Resistivity of Electrolyte given Gap between Tool and Work Surface

Go Specific Resistance of The Electrolyte = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Gap Between Tool and Work Surface*Work Piece Density*Feed Speed)

Density of Work Material given Gap between Tool and Work Surface

Go Work Piece Density = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Feed Speed*Gap Between Tool and Work Surface)

Tool Feed Speed given Gap between Tool and Work Surface

Go Feed Speed = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Gap Between Tool and Work Surface)

Supply Voltage given Gap between Tool and Work Surface

Go Supply Voltage = Gap Between Tool and Work Surface*Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed/(Current Efficiency in Decimal*Electrochemical Equivalent)

Gap between Tool and Work Surface

Go Gap Between Tool and Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)

Specific Resistivity of Electrolyte given Supply Current

Go Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool and Work Surface*Electric Current)

Gap between Tool and Work Surface given Supply Current

Go Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)

Gap Resistance between Work and Tool

Go Resistance of Gap Between Work and Tool = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Cross Sectional Area of Gap

Specific Resistance of Electrolyte

Go Specific Resistance of The Electrolyte = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Gap Between Tool and Work Surface

Cross-Sectional Area of Gap

Go Cross Sectional Area of Gap = (Specific Resistance of The Electrolyte*Gap Between Tool and Work Surface)/Resistance of Gap Between Work and Tool

Width of Equilibrium Gap

Go Gap Between Tool and Work Surface = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

Gap between Tool and Work Surface given Supply Current Formula

Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)
h = A*V_s/(r_e*I)

Tools for ECM

Tools for ECM are made from material chemically resistant to t the electrolyte and also relatively easy to machine. Commonly used materials are brass, copper, stainless steel, and titanium. Tool design is often based upon experience with the process.
A most important factor in the ECM tool design is the provision of a suitable passage through the tool for efficient electrolyte flow through the cutting gap and to prevent stagnation areas.

How to Calculate Gap between Tool and Work Surface given Supply Current?

Gap between Tool and Work Surface given Supply Current calculator uses Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current) to calculate the Gap Between Tool and Work Surface, The Gap between Tool and Work Surface given Supply Current is a method to determine the maximum allowed the gap between the tool and the work surface for a required Volumetric Flow Rate when the Current Supplied is fixed. Gap Between Tool and Work Surface is denoted by h symbol.

How to calculate Gap between Tool and Work Surface given Supply Current using this online calculator? To use this online calculator for Gap between Tool and Work Surface given Supply Current, enter Area of Penetration (A), Supply Voltage (V_s), Specific Resistance of The Electrolyte (r_e) & Electric Current (I) and hit the calculate button. Here is how the Gap between Tool and Work Surface given Supply Current calculation can be explained with given input values -> 250.04 = 0.00076*9.869/(0.03*1000).

FAQ

What is Gap between Tool and Work Surface given Supply Current?

The Gap between Tool and Work Surface given Supply Current is a method to determine the maximum allowed the gap between the tool and the work surface for a required Volumetric Flow Rate when the Current Supplied is fixed and is represented as h = A*V_s/(r_e*I) or Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current). Area of Penetration is area of penetration of electrons, Supply Voltage is the voltage required to charge a given device within a given time, Specific Resistance of the electrolyte is the measure of how strongly it opposes the flow of current through them & Electric current is the rate of flow of electric charge through a circuit, measured in amperes.

How to calculate Gap between Tool and Work Surface given Supply Current?

The Gap between Tool and Work Surface given Supply Current is a method to determine the maximum allowed the gap between the tool and the work surface for a required Volumetric Flow Rate when the Current Supplied is fixed is calculated using Gap Between Tool and Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current). To calculate Gap between Tool and Work Surface given Supply Current, you need Area of Penetration (A), Supply Voltage (V_s), Specific Resistance of The Electrolyte (r_e) & Electric Current (I). With our tool, you need to enter the respective value for Area of Penetration, Supply Voltage, Specific Resistance of The Electrolyte & Electric Current and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Gap Between Tool and Work Surface?

In this formula, Gap Between Tool and Work Surface uses Area of Penetration, Supply Voltage, Specific Resistance of The Electrolyte & Electric Current. We can use 2 other way(s) to calculate the same, which is/are as follows -

Gap Between Tool and Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)
Gap Between Tool and Work Surface = (Resistance of Gap Between Work and Tool*Cross Sectional Area of Gap)/Specific Resistance of The Electrolyte

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