Maximum Wear-Land Width Calculator

✖Increase in Wear Land Width per Component is the increase in the width of the region where wear occurs in a tool.ⓘ Increase in Wear Land Width Per Component [L_w]			+10% -10%
✖Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.ⓘ Tool Life [T]			+10% -10%
✖Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material.ⓘ Machining Time [t_m]			+10% -10%

✖Maximum Wear Land Width is the maximum width of the region where wear occurs in a tool.ⓘ Maximum Wear-Land Width [W_max]

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Formula

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Maximum Wear-Land Width

Formula

`"W"_{"max"} = "L"_{"w"}*"T"/"t"_{"m"}`

Example

`"0.3125mm"="0.003125mm"*"75min"/"0.75min"`

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Maximum Wear-Land Width Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time
W_max = L_w*T/t_m
This formula uses 4 Variables

Variables Used

Maximum Wear Land Width - (Measured in Meter) - Maximum Wear Land Width is the maximum width of the region where wear occurs in a tool.
Increase in Wear Land Width Per Component - (Measured in Meter) - Increase in Wear Land Width per Component is the increase in the width of the region where wear occurs in a tool.
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material.

STEP 1: Convert Input(s) to Base Unit

Increase in Wear Land Width Per Component: 0.003125 Millimeter --> 3.125E-06 Meter (Check conversion here)
Tool Life: 75 Minute --> 4500 Second (Check conversion here)
Machining Time: 0.75 Minute --> 45 Second (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

W_max = L_w*T/t_m --> 3.125E-06*4500/45

Evaluating ... ...

W_max = 0.0003125

STEP 3: Convert Result to Output's Unit

0.0003125 Meter -->0.3125 Millimeter (Check conversion here)

FINAL ANSWER

0.3125 Millimeter <-- Maximum Wear Land Width

(Calculation completed in 00.004 seconds)

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Credits

Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has verified this Calculator and 400+ more calculators!

< 13 Wear Land Calculators

Rate of Increase of Wear-Land given Feed and Time for Facing

Go Rate of Increase of Wear Land Width = Maximum Wear Land Width/(Reference Tool Life*(Reference Cutting Velocity/(2*pi*Rotational Frequency of Spindle*(Outside Radius of The Workpiece-Rotational Frequency of Spindle*Feed*Process Time)))^(1/Taylor's Tool Life Exponent))

Rate of Increase of Wear-Land given Rotational Frequency of Spindle

Go Rate of Increase of Wear Land Width = Maximum Wear Land Width/(Reference Tool Life*Reference Cutting Velocity/(2*pi*Rotational Frequency of Spindle*Instantaneous Radius For Cut)^(1/Taylor's Tool Life Exponent))

Rotational Frequency of Spindle given Rate of Increase of Wear-Land

Go Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut)

Increase in Wear-Land Width given Rate of Increase of Wear-Land Width

Go Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life

Tool Life given Rate of Increase of Wear-Land Width

Go Tool Life = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Increase in Wear Land Width Per Component

Tool Life Exponent given Rate of Increase of Wear-Land Width

Go Taylor's Tool Life Exponent = ln(Reference Cutting Velocity/Cutting Velocity)/ln(Maximum Wear Land Width/(Rate of Increase of Wear Land Width*Reference Tool Life))

Rate of Increase of Wear-Land Width

Go Rate of Increase of Wear Land Width = Maximum Wear Land Width/(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))

Maximum Wear-Land Width given Rate of Increase of Wear-Land Width

Go Maximum Wear Land Width = Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))

Reference Tool Life given Rate of Increase of Wear-Land Width

Go Reference Tool Life = Maximum Wear Land Width/(Rate of Increase of Wear Land Width*(Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))

Machining Time given Maximum Wear-Land Width

Go Machining Time = Increase in Wear Land Width Per Component*Tool Life/Maximum Wear Land Width

Increase in Wear-Land Width per Component

Go Increase in Wear Land Width Per Component = Maximum Wear Land Width*Machining Time/Tool Life

Tool Life given Maximum Wear-Land Width

Go Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component

Maximum Wear-Land Width

Go Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time

Maximum Wear-Land Width Formula

Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time
W_max = L_w*T/t_m

What causes flank wear?

Flank Wear is most commonly caused due to abrasive wear of the cutting edge against the machined surface. Flank Wear generally occurs when the speed of cutting is very high. It causes many losses but one of the most concerning is the increased roughness of the surface of the final product.

How to Calculate Maximum Wear-Land Width?

Maximum Wear-Land Width calculator uses Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time to calculate the Maximum Wear Land Width, The Maximum Wear-Land Width is the width on the cutting edge that experiences wear during the machining process. As the cutting tool wears, the width of the wear land increases, eventually affecting the quality of the machined surface and the efficiency of the cutting operation. Maximum Wear Land Width is denoted by W_max symbol.

How to calculate Maximum Wear-Land Width using this online calculator? To use this online calculator for Maximum Wear-Land Width, enter Increase in Wear Land Width Per Component (L_w), Tool Life (T) & Machining Time (t_m) and hit the calculate button. Here is how the Maximum Wear-Land Width calculation can be explained with given input values -> 320 = 3.125E-06*4500/45.

FAQ

What is Maximum Wear-Land Width?

The Maximum Wear-Land Width is the width on the cutting edge that experiences wear during the machining process. As the cutting tool wears, the width of the wear land increases, eventually affecting the quality of the machined surface and the efficiency of the cutting operation and is represented as W_max = L_w*T/t_m or Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time. Increase in Wear Land Width per Component is the increase in the width of the region where wear occurs in a tool, Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations & Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material.

How to calculate Maximum Wear-Land Width?

The Maximum Wear-Land Width is the width on the cutting edge that experiences wear during the machining process. As the cutting tool wears, the width of the wear land increases, eventually affecting the quality of the machined surface and the efficiency of the cutting operation is calculated using Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time. To calculate Maximum Wear-Land Width, you need Increase in Wear Land Width Per Component (L_w), Tool Life (T) & Machining Time (t_m). With our tool, you need to enter the respective value for Increase in Wear Land Width Per Component, Tool Life & Machining Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Maximum Wear Land Width?

In this formula, Maximum Wear Land Width uses Increase in Wear Land Width Per Component, Tool Life & Machining Time. We can use 1 other way(s) to calculate the same, which is/are as follows -

Maximum Wear Land Width = Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))

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