Maximum Width of Chip given Average volume of each Chip Solution

STEP 0: Pre-Calculation Summary
Formula Used
Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip)
awmax = (6*V0)/(acmax*lc)
This formula uses 4 Variables
Variables Used
Maximum width of chip - (Measured in Meter) - Maximum width of chip is defined as the maximum amount of chip width that can be obtained during grinding.
Average volume of each Chip - (Measured in Cubic Meter) - Average volume of each Chip is defined as the average of the volume of each chip formed during the grinding.
Maximum Undeformed Chip Thickness - (Measured in Meter) - Maximum Undeformed Chip Thickness is the maximum thickness of an undeformed chip before machining.
Length of Chip - (Measured in Meter) - The Length of Chip is the actual length of the chip formed.
STEP 1: Convert Input(s) to Base Unit
Average volume of each Chip: 9 Cubic Millimeter --> 9E-09 Cubic Meter (Check conversion here)
Maximum Undeformed Chip Thickness: 6 Millimeter --> 0.006 Meter (Check conversion here)
Length of Chip: 0.7 Millimeter --> 0.0007 Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
awmax = (6*V0)/(acmax*lc) --> (6*9E-09)/(0.006*0.0007)
Evaluating ... ...
awmax = 0.0128571428571429
STEP 3: Convert Result to Output's Unit
0.0128571428571429 Meter -->12.8571428571429 Millimeter (Check conversion here)
FINAL ANSWER
12.8571428571429 โ‰ˆ 12.85714 Millimeter <-- Maximum width of chip
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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23 Grinding Calculators

Number of active Grains per unit area given Constant for grinding wheel
Go Number of active grains per Area on wheel surface = 6/(Constant for particular grinding wheel*Grain aspect ratio*sqrt(Diameter of Grinding Tool Wheel))
Grain-aspect Ratio given Constant for grinding wheel
Go Grain aspect ratio = 6/(Number of active grains per Area on wheel surface*Constant for particular grinding wheel*sqrt(Diameter of Grinding Tool Wheel))
Infeed given constant for grinding wheel
Go Feed = ((Maximum Undeformed Chip Thickness^2)*Surface Speed of Wheel/(Constant for particular grinding wheel*Surface Speed of Workpiece))^2
Width of grinding path given Number of chips produced per time
Go Width of Grinding Path = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Number of active grains per Area on wheel surface)
Number of active Grains per unit area on wheel surface
Go Number of active grains per Area on wheel surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Width of Grinding Path)
Number of chip produced per unit time in Grinding
Go Number of Chip Produced per Unit Time = Surface Speed of Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface
Average length of Chip given Average volume of each Chip
Go Length of Chip = (6*Average volume of each Chip)/(Maximum width of chip*Maximum Undeformed Chip Thickness)
Maximum Width of Chip given Average volume of each Chip
Go Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip)
Average Volume of each Chip
Go Average volume of each Chip = Maximum width of chip*Maximum Undeformed Chip Thickness*Length of Chip/6
Angle made by length of chip
Go Angle made by the length of the chip = asin(2*Length of Chip/Diameter of Grinding Tool Wheel)
Average length of chip
Go Length of Chip = Diameter of Grinding Tool Wheel*sin(Angle made by the length of the chip)/2
Angle made by length of chip given Infeed
Go Angle made by the length of the chip = acos(1-(2*Feed/Diameter of Grinding Tool Wheel))
Infeed for given Angle made by length of chip
Go Feed = (1-cos(Angle made by the length of the chip))*Diameter of Grinding Tool Wheel/2
Infeed given Metal removal rate during Grinding
Go Infeed = Metal removal rate/(Width of Grinding Path*Surface Speed of Workpiece)
Width of Grinding path given Metal removal rate
Go Width of Grinding Path = Metal removal rate/(Feed*Surface Speed of Workpiece)
Metal removal rate during Grinding
Go Metal removal rate = Feed*Width of Grinding Path*Surface Speed of Workpiece
Metal removal rate given number of chip produced and volume of each chip
Go Material Removal Rate = Number of Chip Produced per Unit Time*Average volume of each Chip
Average Volume of each chip given metal removal rate in grinding
Go Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time
Number of chip produce per time given metal removal rate
Go Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip
Average length of chip given Infeed
Go Length of Chip = sqrt(Feed*Diameter of Grinding Tool Wheel)
Maximum Width of Chip given Max undeformed Chip thickness
Go Maximum width of chip = Grain aspect ratio*Maximum Undeformed Chip Thickness
Grain-aspect Ratio
Go Grain aspect ratio = Maximum width of chip/Maximum Undeformed Chip Thickness
Infeed given Diameter of wheel and average length of chip
Go Feed = (Length of Chip^2)/Diameter of Grinding Tool Wheel

Maximum Width of Chip given Average volume of each Chip Formula

Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip)
awmax = (6*V0)/(acmax*lc)

What is the grinding ratio?

The grinding ratio is the quick method of evaluating the grinding wheel performance. The term grinding ratio is defined as the ratio between the volume of metal removed from the workpiece to the wear of the grinding wheel.

How to Calculate Maximum Width of Chip given Average volume of each Chip?

Maximum Width of Chip given Average volume of each Chip calculator uses Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip) to calculate the Maximum width of chip, The Maximum Width of Chip given Average volume of each Chip is defined as the maximum amount of chip width that can be obtained during grinding. Maximum width of chip is denoted by awmax symbol.

How to calculate Maximum Width of Chip given Average volume of each Chip using this online calculator? To use this online calculator for Maximum Width of Chip given Average volume of each Chip, enter Average volume of each Chip (V0), Maximum Undeformed Chip Thickness (acmax) & Length of Chip (lc) and hit the calculate button. Here is how the Maximum Width of Chip given Average volume of each Chip calculation can be explained with given input values -> 12857.14 = (6*9E-09)/(0.006*0.0007).

FAQ

What is Maximum Width of Chip given Average volume of each Chip?
The Maximum Width of Chip given Average volume of each Chip is defined as the maximum amount of chip width that can be obtained during grinding and is represented as awmax = (6*V0)/(acmax*lc) or Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip). Average volume of each Chip is defined as the average of the volume of each chip formed during the grinding, Maximum Undeformed Chip Thickness is the maximum thickness of an undeformed chip before machining & The Length of Chip is the actual length of the chip formed.
How to calculate Maximum Width of Chip given Average volume of each Chip?
The Maximum Width of Chip given Average volume of each Chip is defined as the maximum amount of chip width that can be obtained during grinding is calculated using Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip). To calculate Maximum Width of Chip given Average volume of each Chip, you need Average volume of each Chip (V0), Maximum Undeformed Chip Thickness (acmax) & Length of Chip (lc). With our tool, you need to enter the respective value for Average volume of each Chip, Maximum Undeformed Chip Thickness & Length of Chip and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Maximum width of chip?
In this formula, Maximum width of chip uses Average volume of each Chip, Maximum Undeformed Chip Thickness & Length of Chip. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Maximum width of chip = Grain aspect ratio*Maximum Undeformed Chip Thickness
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