Maximum Width of Chip given Max undeformed Chip thickness Calculator

✖Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.ⓘ Grain Aspect Ratio in Grinding [r]			+10% -10%
✖Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.ⓘ Maximum Undeformed Chip Thickness [t_gcMax]			+10% -10%

✖Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel.ⓘ Maximum Width of Chip given Max undeformed Chip thickness [w_gcMax]

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Formula

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Maximum Width of Chip given Max undeformed Chip thickness

Formula

`"w"_{"gcMax"} = "r"*"t"_{"gcMax"}`

Example

`"7.5mm"="1.25"*"6mm"`

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Maximum Width of Chip given Max undeformed Chip thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness
w_gcMax = r*t_gcMax
This formula uses 3 Variables

Variables Used

Maximum Width of Chip - (Measured in Meter) - Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel.
Grain Aspect Ratio in Grinding - Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.
Maximum Undeformed Chip Thickness - (Measured in Meter) - Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.

STEP 1: Convert Input(s) to Base Unit

Grain Aspect Ratio in Grinding: 1.25 --> No Conversion Required
Maximum Undeformed Chip Thickness: 6 Millimeter --> 0.006 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

w_gcMax = r*t_gcMax --> 1.25*0.006

Evaluating ... ...

w_gcMax = 0.0075

STEP 3: Convert Result to Output's Unit

0.0075 Meter -->7.5 Millimeter (Check conversion here)

FINAL ANSWER

7.5 Millimeter <-- Maximum Width of Chip

(Calculation completed in 00.020 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Machine Tools and Operations » Grinding Operation » Material Removed » Grinding Chip » Maximum Width of Chip given Max undeformed Chip thickness

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel

Go Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel)

Width of grinding path given Number of chips produced per time

Go Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)

Number of chip produced per unit time in Grinding

Go Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface

Average length of Chip given Average volume of each Chip

Go Average Length of a Chip = (6*Average Volume of Each Chip)/(Maximum Width of Chip*Maximum Undeformed Chip Thickness)

Maximum Width of Chip given Average volume of each Chip

Go Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)

Angle made by length of chip given Infeed

Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Maximum undeformed chip thickness given average volume of each chip

Go Maximum Undeformed Chip Thickness = 6*Average Volume of Each Chip/(Maximum Width of Chip*Average Length of a Chip)

Average Volume of each Chip

Go Average Volume of Each Chip = Maximum Width of Chip*Maximum Undeformed Chip Thickness*Average Length of a Chip/6

Angle made by length of chip

Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Average length of chip given Infeed

Go Average Chip Length = sqrt(Infeed Provided by Grinding Wheel*Diameter of Grinding Wheel Tool)

Metal removal rate given number of chip produced and volume of each chip

Go Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding

Average Volume of each chip given metal removal rate in grinding

Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time

Number of chip produce per time given metal removal rate

Go Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding

Infeed given Diameter of wheel and average length of chip

Go Infeed Provided by Grinding Wheel = (Average Chip Length^2)/Diameter of Grinding Wheel Tool

Maximum Width of Chip given Max undeformed Chip thickness

Go Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness

Maximum undeformed chip thickness

Go Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding

Maximum Width of Chip given Max undeformed Chip thickness Formula

Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness
w_gcMax = r*t_gcMax

What is maximum undeformed chip thickness in grinding?

Maximum undeformed chip thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and actually forms a chip. By controlling the maximum undeformed chip thickness(MUCT), it is possible to achieve ductile-mode grinding, which results in improved surface integrity and reduced surface roughness.

How to Calculate Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness calculator uses Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness to calculate the Maximum Width of Chip, Maximum Width of Chip given Max undeformed Chip thickness is the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel, using maximum undeformed chip thickness. Note, this parameter is based on theoretical assumptions where each chip is assumed to have triangular cross sectional area. Maximum Width of Chip is denoted by w_gcMax symbol.

How to calculate Maximum Width of Chip given Max undeformed Chip thickness using this online calculator? To use this online calculator for Maximum Width of Chip given Max undeformed Chip thickness, enter Grain Aspect Ratio in Grinding (r) & Maximum Undeformed Chip Thickness (t_gcMax) and hit the calculate button. Here is how the Maximum Width of Chip given Max undeformed Chip thickness calculation can be explained with given input values -> 7500 = 1.25*0.006.

FAQ

What is Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness is the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel, using maximum undeformed chip thickness. Note, this parameter is based on theoretical assumptions where each chip is assumed to have triangular cross sectional area and is represented as w_gcMax = r*t_gcMax or Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness. Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape & Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.

How to calculate Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness is the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel, using maximum undeformed chip thickness. Note, this parameter is based on theoretical assumptions where each chip is assumed to have triangular cross sectional area is calculated using Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness. To calculate Maximum Width of Chip given Max undeformed Chip thickness, you need Grain Aspect Ratio in Grinding (r) & Maximum Undeformed Chip Thickness (t_gcMax). With our tool, you need to enter the respective value for Grain Aspect Ratio in Grinding & Maximum Undeformed Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Maximum Width of Chip?

In this formula, Maximum Width of Chip uses Grain Aspect Ratio in Grinding & Maximum Undeformed Chip Thickness. We can use 1 other way(s) to calculate the same, which is/are as follows -

Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)

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