Number of active Grains per unit area on wheel surface Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement)
Cg = Nc/(Vt*ap)
This formula uses 4 Variables
Variables Used
Number of Active Grains per Area on Wheel Surface - Number of active grains per Area on wheel surface is defined as the number of grains present on the surface of grinding wheel per unit area.
Number of Chip Produced per Unit Time - The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute.
Surface Speed of Wheel - (Measured in Meter per Second) - Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding.
Back Engagement - (Measured in Meter) - Back Engagement is the width of the grinding wheel in the axial direction, while the depth of cut is the engagement of the grinding wheel in the radial direction.
STEP 1: Convert Input(s) to Base Unit
Number of Chip Produced per Unit Time: 142.5 --> No Conversion Required
Surface Speed of Wheel: 50 Meter per Second --> 50 Meter per Second No Conversion Required
Back Engagement: 570 Millimeter --> 0.57 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Cg = Nc/(Vt*ap) --> 142.5/(50*0.57)
Evaluating ... ...
Cg = 5
STEP 3: Convert Result to Output's Unit
5 --> No Conversion Required
FINAL ANSWER
5 <-- Number of Active Grains per Area on Wheel Surface
(Calculation completed in 00.004 seconds)

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National Institute of Technology (NIT), Srinagar
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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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13 Grain Calculators

Number of active Grains per unit area given Constant for grinding wheel
​ Go Number of Active Grains per Area on Wheel Surface = 6/(Constant for Particular Grinding Wheel*Grain aspect ratio*sqrt(Diameter of Grinding Wheel))
Grain-aspect Ratio given Constant for grinding wheel
​ Go Grain aspect ratio = 6/(Number of Active Grains per Area on Wheel Surface*Constant for Particular Grinding Wheel*sqrt(Diameter of Grinding Wheel))
Infeed given constant for grinding wheel
​ Go Feed = ((Maximum Undeformed Chip Thickness^2)*Surface Speed of Wheel/(Constant for Particular Grinding Wheel*Surface Speed of Workpiece))^2
Material Removal Rate in Plunge-Grinder
​ Go Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding
Material Removal Rate in Cylindrical and Internal Grinder
​ Go Maximum Material Removal Rate = pi*Feed Rate of the Machine Table*Diameter of Work Surface*Traverse Speed
Number of active Grains per unit area on wheel surface
​ Go Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement)
Traverse Speed for Cylindrical and Internal Grinder given MRR
​ Go Traverse Speed of Work-table = pi*Feed Rate*Work Surface Diameter/Metal removal rate
Width of Grinding path given Metal removal rate
​ Go Back Engagement = Metal removal rate/(Infeed in Grinding Operation*Surface Speed of Workpiece)
Metal removal rate during Grinding
​ Go Metal removal rate = Infeed in Grinding Operation*Back Engagement*Surface Speed of Workpiece
Infeed given Metal removal rate during Grinding
​ Go Infeed = Metal removal rate/(Back Engagement in Grinding*Surface Speed of Workpiece)
Traverse Speed in Horizontal and Vertical Spindle Surface-Grinder given MRR
​ Go Traverse Speed of Work-table = Feed Rate*Depth of Cut/Metal removal rate
Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder
​ Go Material Removal Rate = Cross Feed*Back Engagement*Traverse Speed
Grain-aspect Ratio
​ Go Grain aspect ratio = Maximum Width of Chip/Maximum Undeformed Chip Thickness

Number of active Grains per unit area on wheel surface Formula

Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement)
Cg = Nc/(Vt*ap)

What is the process of grinding?

Grinding is an abrasive machining process that uses a grinding wheel or grinder as the cutting tool. Grinding is a subset of cutting, as grinding is a true metal-cutting process. Grinding is used to finish workpieces that must show high surface quality and high accuracy of shape and dimension.

How to Calculate Number of active Grains per unit area on wheel surface?

Number of active Grains per unit area on wheel surface calculator uses Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement) to calculate the Number of Active Grains per Area on Wheel Surface, The Number of active Grains per unit area on wheel surface is defined as number of grains present on surface of grinding wheel per unit area. Number of Active Grains per Area on Wheel Surface is denoted by Cg symbol.

How to calculate Number of active Grains per unit area on wheel surface using this online calculator? To use this online calculator for Number of active Grains per unit area on wheel surface, enter Number of Chip Produced per Unit Time (Nc), Surface Speed of Wheel (Vt) & Back Engagement (ap) and hit the calculate button. Here is how the Number of active Grains per unit area on wheel surface calculation can be explained with given input values -> 4.508772 = 142.5/(50*0.57).

FAQ

What is Number of active Grains per unit area on wheel surface?
The Number of active Grains per unit area on wheel surface is defined as number of grains present on surface of grinding wheel per unit area and is represented as Cg = Nc/(Vt*ap) or Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement). The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute, Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding & Back Engagement is the width of the grinding wheel in the axial direction, while the depth of cut is the engagement of the grinding wheel in the radial direction.
How to calculate Number of active Grains per unit area on wheel surface?
The Number of active Grains per unit area on wheel surface is defined as number of grains present on surface of grinding wheel per unit area is calculated using Number of Active Grains per Area on Wheel Surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Back Engagement). To calculate Number of active Grains per unit area on wheel surface, you need Number of Chip Produced per Unit Time (Nc), Surface Speed of Wheel (Vt) & Back Engagement (ap). With our tool, you need to enter the respective value for Number of Chip Produced per Unit Time, Surface Speed of Wheel & Back Engagement and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Number of Active Grains per Area on Wheel Surface?
In this formula, Number of Active Grains per Area on Wheel Surface uses Number of Chip Produced per Unit Time, Surface Speed of Wheel & Back Engagement. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Number of Active Grains per Area on Wheel Surface = 6/(Constant for Particular Grinding Wheel*Grain aspect ratio*sqrt(Diameter of Grinding Wheel))
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