Number of chip produce per time given metal removal rate Calculator

✖Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations.ⓘ Material Removal Rate [Z]			+10% -10%
✖Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.ⓘ Average Volume of Each Chip in Grinding [V_O]			+10% -10%

✖Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.ⓘ Number of chip produce per time given metal removal rate [N_C]

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Formula

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Number of chip produce per time given metal removal rate

Formula

`"N"_{"C"} = "Z"/"V"_{"O"}`

Example

`"500"="0.000195m³/s"/"390mm³"`

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Number of chip produce per time given metal removal rate Solution

STEP 0: Pre-Calculation Summary

Formula Used

Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
N_C = Z/V_O
This formula uses 3 Variables

Variables Used

Number of Chip Produced Per Unit Time - Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.
Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations.
Average Volume of Each Chip in Grinding - (Measured in Cubic Meter) - Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.

STEP 1: Convert Input(s) to Base Unit

Material Removal Rate: 0.000195 Cubic Meter per Second --> 0.000195 Cubic Meter per Second No Conversion Required
Average Volume of Each Chip in Grinding: 390 Cubic Millimeter --> 3.9E-07 Cubic Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

N_C = Z/V_O --> 0.000195/3.9E-07

Evaluating ... ...

N_C = 500

STEP 3: Convert Result to Output's Unit

500 --> No Conversion Required

FINAL ANSWER

500 <-- Number of Chip Produced Per Unit Time

(Calculation completed in 00.004 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Machine Tools and Operations » Grinding Operation » Material Removed » Grinding Chip » Number of chip produce per time given metal removal rate

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel

Go Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel)

Width of grinding path given Number of chips produced per time

Go Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)

Number of chip produced per unit time in Grinding

Go Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface

Average length of Chip given Average volume of each Chip

Go Average Length of a Chip = (6*Average Volume of Each Chip)/(Maximum Width of Chip*Maximum Undeformed Chip Thickness)

Maximum Width of Chip given Average volume of each Chip

Go Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)

Angle made by length of chip given Infeed

Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Maximum undeformed chip thickness given average volume of each chip

Go Maximum Undeformed Chip Thickness = 6*Average Volume of Each Chip/(Maximum Width of Chip*Average Length of a Chip)

Average Volume of each Chip

Go Average Volume of Each Chip = Maximum Width of Chip*Maximum Undeformed Chip Thickness*Average Length of a Chip/6

Angle made by length of chip

Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Average length of chip given Infeed

Go Average Chip Length = sqrt(Infeed Provided by Grinding Wheel*Diameter of Grinding Wheel Tool)

Metal removal rate given number of chip produced and volume of each chip

Go Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding

Average Volume of each chip given metal removal rate in grinding

Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time

Number of chip produce per time given metal removal rate

Go Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding

Infeed given Diameter of wheel and average length of chip

Go Infeed Provided by Grinding Wheel = (Average Chip Length^2)/Diameter of Grinding Wheel Tool

Maximum Width of Chip given Max undeformed Chip thickness

Go Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness

Maximum undeformed chip thickness

Go Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding

Number of chip produce per time given metal removal rate Formula

Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
N_C = Z/V_O

What is the purpose of grinding?

Grinding is a machining process that's used to remove material from a workpiece via a grinding wheel. As the grinding wheel turns, it cuts material off the workpiece while creating a smooth surface texture in the process.

How to Calculate Number of chip produce per time given metal removal rate?

Number of chip produce per time given metal removal rate calculator uses Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding to calculate the Number of Chip Produced Per Unit Time, Number of chip produce per time given metal removal rate is the number of chip produced in a specified time frame for specific operational condition in grinding machine. Note this parameter is determined through material removal rate and theoretical average volume of each chip produces in the operation. While in actual conditions this parameter may vary. Number of Chip Produced Per Unit Time is denoted by N_C symbol.

How to calculate Number of chip produce per time given metal removal rate using this online calculator? To use this online calculator for Number of chip produce per time given metal removal rate, enter Material Removal Rate (Z) & Average Volume of Each Chip in Grinding (V_O) and hit the calculate button. Here is how the Number of chip produce per time given metal removal rate calculation can be explained with given input values -> 500 = 0.000195/3.9E-07.

FAQ

What is Number of chip produce per time given metal removal rate?

Number of chip produce per time given metal removal rate is the number of chip produced in a specified time frame for specific operational condition in grinding machine. Note this parameter is determined through material removal rate and theoretical average volume of each chip produces in the operation. While in actual conditions this parameter may vary and is represented as N_C = Z/V_O or Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding. Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations & Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.

How to calculate Number of chip produce per time given metal removal rate?

Number of chip produce per time given metal removal rate is the number of chip produced in a specified time frame for specific operational condition in grinding machine. Note this parameter is determined through material removal rate and theoretical average volume of each chip produces in the operation. While in actual conditions this parameter may vary is calculated using Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding. To calculate Number of chip produce per time given metal removal rate, you need Material Removal Rate (Z) & Average Volume of Each Chip in Grinding (V_O). With our tool, you need to enter the respective value for Material Removal Rate & Average Volume of Each Chip in Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Number of Chip Produced Per Unit Time?

In this formula, Number of Chip Produced Per Unit Time uses Material Removal Rate & Average Volume of Each Chip in Grinding. We can use 1 other way(s) to calculate the same, which is/are as follows -

Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface

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