Power Consumption for Crushing only Calculator

✖Power Consumption by Mill While Crushing is the power consumed by the mill, it includes both the power that is used to crush the particles and the net of all power losses.ⓘ Power Consumption by Mill While Crushing [P_l]			+10% -10%
✖Power Consumption While Mill is Empty is the calculation of power losses associated with the mill of interest.ⓘ Power Consumption While Mill is Empty [P_o]			+10% -10%

✖Power Consumption for Crushing Only is the actually power that is consumed by the mill for crushing ,excluding the power lost on anything else than crushing.ⓘ Power Consumption for Crushing only [P_c]

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Formula

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Power Consumption for Crushing only

Formula

`"P"_{"c"} = "P"_{"l"}-"P"_{"o"}`

Example

`"41W"="45W"-"4W"`

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Power Consumption for Crushing only Solution

STEP 0: Pre-Calculation Summary

Formula Used

Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty
P_c = P_l-P_o
This formula uses 3 Variables

Variables Used

Power Consumption for Crushing Only - (Measured in Watt) - Power Consumption for Crushing Only is the actually power that is consumed by the mill for crushing ,excluding the power lost on anything else than crushing.
Power Consumption by Mill While Crushing - (Measured in Watt) - Power Consumption by Mill While Crushing is the power consumed by the mill, it includes both the power that is used to crush the particles and the net of all power losses.
Power Consumption While Mill is Empty - (Measured in Watt) - Power Consumption While Mill is Empty is the calculation of power losses associated with the mill of interest.

STEP 1: Convert Input(s) to Base Unit

Power Consumption by Mill While Crushing: 45 Watt --> 45 Watt No Conversion Required
Power Consumption While Mill is Empty: 4 Watt --> 4 Watt No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

P_c = P_l-P_o --> 45-4

Evaluating ... ...

P_c = 41

STEP 3: Convert Result to Output's Unit

41 Watt --> No Conversion Required

FINAL ANSWER

41 Watt <-- Power Consumption for Crushing Only

(Calculation completed in 00.004 seconds)

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Created by Qazi Muneeb

NIT Srinagar (NIT SRI), Srinagar, Kashmir

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Verified by Ayush gupta

University School of Chemical Technology-USCT (GGSIPU), New Delhi

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< 13 Formulas on Size Reduction Laws Calculators

Area of Product given Crushing Efficiency

Go Area of Product = ((Crushing Efficiency*Energy Absorbed by Material)/(Surface Energy per Unit Area*Length))+Area of Feed

Area of Feed given Crushing Efficiency

Go Area of Feed = Area of Product-((Crushing Efficiency*Energy Absorbed By Unit Mass Of Feed)/(Surface Energy per Unit Area))

Energy Absorbed by Material while Crushing

Go Energy Absorbed by Material = (Surface Energy per Unit Area*(Area of Product-Area of Feed))/(Crushing Efficiency)

Crushing Efficiency

Go Crushing Efficiency = (Surface Energy per Unit Area*(Area of Product-Area of Feed))/Energy Absorbed by Material

Power Consumption by Mill while Crushing

Go Power Consumption by Mill While Crushing = Power Consumption for Crushing Only+Power Consumption While Mill is Empty

Power Consumption for Crushing only

Go Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty

Mechanical Efficiency given Energy fed to System

Go Mechanical Efficiency in Terms of Energy Fed = Energy Absorbed By Unit Mass Of Feed/Energy Fed to Machine

Radius of Crushing Rolls

Go Radius of Crushing Rolls = (Maximum Diameter of Particle Nipped by Rolls-Half of Gap between Rolls)/0.04

Maximum Diameter of Particle Nipped by Rolls

Go Maximum Diameter of Particle Nipped by Rolls = 0.04*Radius of Crushing Rolls+Half of Gap between Rolls

Power Required by Machine for Size Reduction of Particles

Go Power Required by Machine = Work Required for Reduction of Particles*Feed Rate to Machine

Feed Rate to Machine for Size Reduction of Particles

Go Feed Rate to Machine = Power Required by Machine/Work Required for Reduction of Particles

Work required for Reduction of Particles

Go Work Required for Reduction of Particles = Power Required by Machine/Feed Rate to Machine

Reduction Ratio

Go Reduction Ratio = Feed Diameter/Product Diameter

< 19 Important Formulas in Size Reduction Laws Calculators

Half of Gaps between Rolls

Go Half of Gap between Rolls = ((cos(Half Angle of Nip))*(Radius of Feed+Radius of Crushing Rolls))-Radius of Crushing Rolls

Area of Product given Crushing Efficiency

Go Area of Product = ((Crushing Efficiency*Energy Absorbed by Material)/(Surface Energy per Unit Area*Length))+Area of Feed

Radius of Feed in Smooth Roll Crusher

Go Radius of Feed = (Radius of Crushing Rolls+Half of Gap between Rolls)/cos(Half Angle of Nip)-Radius of Crushing Rolls

Critical Speed of Conical Ball Mill

Go Critical Speed of Conical Ball Mill = 1/(2*pi)*sqrt([g]/(Radius of Ball Mill-Radius of Ball))

Area of Feed given Crushing Efficiency

Go Area of Feed = Area of Product-((Crushing Efficiency*Energy Absorbed By Unit Mass Of Feed)/(Surface Energy per Unit Area))

Projected Area of Solid Body

Go Projected Area of Solid Particle Body = 2*(Drag Force)/(Drag Coefficient*Density of Liquid*(Velocity of Liquid)^(2))

Energy Absorbed by Material while Crushing

Go Energy Absorbed by Material = (Surface Energy per Unit Area*(Area of Product-Area of Feed))/(Crushing Efficiency)

Crushing Efficiency

Go Crushing Efficiency = (Surface Energy per Unit Area*(Area of Product-Area of Feed))/Energy Absorbed by Material

Radius of Ball Mill

Go Radius of Ball Mill = ([g]/(2*pi*Critical Speed of Conical Ball Mill)^2)+Radius of Ball

Terminal Settling Velocity of Single Particle

Go Terminal Velocity of Single Particle = Settling Velocity of Group of Particles/(Void fraction)^Richardsonb Zaki Index

Power Consumption while Mill is Empty

Go Power Consumption While Mill is Empty = Power Consumption by Mill While Crushing-Power Consumption for Crushing Only

Power Consumption for Crushing only

Go Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty

Mechanical Efficiency given Energy fed to System

Go Mechanical Efficiency in Terms of Energy Fed = Energy Absorbed By Unit Mass Of Feed/Energy Fed to Machine

Radius of Crushing Rolls

Go Radius of Crushing Rolls = (Maximum Diameter of Particle Nipped by Rolls-Half of Gap between Rolls)/0.04

Maximum Diameter of Particle Nipped by Rolls

Go Maximum Diameter of Particle Nipped by Rolls = 0.04*Radius of Crushing Rolls+Half of Gap between Rolls

Work required for Reduction of Particles

Go Work Required for Reduction of Particles = Power Required by Machine/Feed Rate to Machine

Product Diameter Based on Reduction Ratio

Go Product Diameter = Feed Diameter/Reduction Ratio

Feed Diameter based on Reduction Law

Go Feed Diameter = Reduction Ratio*Product Diameter

Reduction Ratio

Go Reduction Ratio = Feed Diameter/Product Diameter

Power Consumption for Crushing only Formula

Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty
P_c = P_l-P_o

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Hammer mills use a central rotating shaft, with several 'hammers' attached to the pivots on the shaft. When the shaft turns, the hammers are swung via rotational energy, which causes them to collide with the material and break it into smaller particles.

What is Bulk Material handling?

Bulk material handling is an engineering field that is centered on the design of equipment used for the handling of dry materials. Bulk materials are those dry materials which are powdery, granular or lumpy in nature, and are stored in heaps.

How to Calculate Power Consumption for Crushing only?

Power Consumption for Crushing only calculator uses Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty to calculate the Power Consumption for Crushing Only, The Power Consumption for Crushing only is the net power that is consumed while the mill operates. it includes both the powers, the power that is associated with power losses and actual power consumed for crushing of particles. Power Consumption for Crushing Only is denoted by P_c symbol.

How to calculate Power Consumption for Crushing only using this online calculator? To use this online calculator for Power Consumption for Crushing only, enter Power Consumption by Mill While Crushing (P_l) & Power Consumption While Mill is Empty (P_o) and hit the calculate button. Here is how the Power Consumption for Crushing only calculation can be explained with given input values -> 41 = 45-4.

FAQ

What is Power Consumption for Crushing only?

The Power Consumption for Crushing only is the net power that is consumed while the mill operates. it includes both the powers, the power that is associated with power losses and actual power consumed for crushing of particles and is represented as P_c = P_l-P_o or Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty. Power Consumption by Mill While Crushing is the power consumed by the mill, it includes both the power that is used to crush the particles and the net of all power losses & Power Consumption While Mill is Empty is the calculation of power losses associated with the mill of interest.

How to calculate Power Consumption for Crushing only?

The Power Consumption for Crushing only is the net power that is consumed while the mill operates. it includes both the powers, the power that is associated with power losses and actual power consumed for crushing of particles is calculated using Power Consumption for Crushing Only = Power Consumption by Mill While Crushing-Power Consumption While Mill is Empty. To calculate Power Consumption for Crushing only, you need Power Consumption by Mill While Crushing (P_l) & Power Consumption While Mill is Empty (P_o). With our tool, you need to enter the respective value for Power Consumption by Mill While Crushing & Power Consumption While Mill is Empty and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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