Power required for Machining Operation Calculator

✖Metal removal rate (MRR) is the volume of material can be removed per unit time from workpiece during machining operations.ⓘ Metal Removal Rate [Z_w]			+10% -10%
✖Energy Required for Unit Volume Removal is the electrical energy required to remove specified unit volume of material from workpiece. This parameter plays a vital role in cost-effectiveness.ⓘ Energy Required for Unit Volume Removal [P_s]			+10% -10%

✖Machining Power refers to the rate at which electrical energy is consumed by the machine tool to perform the cutting operation. It's the amount of power required to remove material from the workpiece.ⓘ Power required for Machining Operation [P_m]

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Formula

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Power required for Machining Operation

Formula

`"P"_{"m"} = "Z"_{"w"}*"P"_{"s"}`

Example

`"11.9kW"="0.16m³/s"*"74.375kW"`

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Power required for Machining Operation Solution

STEP 0: Pre-Calculation Summary

Formula Used

Machining Power = Metal Removal Rate*Energy Required for Unit Volume Removal
P_m = Z_w*P_s
This formula uses 3 Variables

Variables Used

Machining Power - (Measured in Watt) - Machining Power refers to the rate at which electrical energy is consumed by the machine tool to perform the cutting operation. It's the amount of power required to remove material from the workpiece.
Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal removal rate (MRR) is the volume of material can be removed per unit time from workpiece during machining operations.
Energy Required for Unit Volume Removal - (Measured in Watt) - Energy Required for Unit Volume Removal is the electrical energy required to remove specified unit volume of material from workpiece. This parameter plays a vital role in cost-effectiveness.

STEP 1: Convert Input(s) to Base Unit

Metal Removal Rate: 0.16 Cubic Meter per Second --> 0.16 Cubic Meter per Second No Conversion Required
Energy Required for Unit Volume Removal: 74.375 Kilowatt --> 74375 Watt (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

P_m = Z_w*P_s --> 0.16*74375

Evaluating ... ...

P_m = 11900

STEP 3: Convert Result to Output's Unit

11900 Watt -->11.9 Kilowatt (Check conversion here)

FINAL ANSWER

11.9 Kilowatt <-- Machining Power

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Kethavath Srinath

Osmania University (OU), Hyderabad

Kethavath Srinath has verified this Calculator and 1200+ more calculators!

< 10+ Cutting Operation Calculators

Average Material Removal Rate given Depth of Cut

Go Material Removal Rate in Turning Operation = pi*Feed Rate in Machining*Depth of Cut in Machining*Rotational Frequency of The Workpiece*(Machined Surface Diameter+Depth of Cut in Machining)

Average Material Removal Rate given Depth of Cut for Boring Operation

Go Material Removal Rate in Boring Operation = pi*Feed Rate in Machining*Depth of Cut in Machining*Rotational Frequency of The Workpiece*(Machined Surface Diameter-Depth of Cut in Machining)

Mean Cutting Speed

Go Mean Cutting Speed in Turning = Workpiece Revolution*pi*(Work Surface Diameter+Diameter of Machined Surface)/2

Energy per Unit Material Removal given Efficiency of Motor Drive System

Go Energy Required for Unit Volume Removal = Electrical Power Consumed in Machining*Overall Efficiency of Machine Tool/Metal Removal Rate

Cutting Speed Angle using Resultant Cutting Speed

Go Resultant Cutting Speed Angle = acos(Cutting Velocity/Resultant Cutting Velocity)

Average Material Removal Rate using Uncut Chip Cross-Section Area

Go Material Removal Rate in Turning Operation = Cross-Sectional Area of The Uncut Chip*Mean Cutting Speed

Overall Efficiency of Machine Tool and Motor Drive System

Go Overall Efficiency of Machine Tool = Machining Power/Electrical Power Consumed in Machining

Cutting Speed in Turning

Go Cutting Speed = pi*Diameter of Workpiece*Spindle Speed

Power required for Machining Operation

Go Machining Power = Metal Removal Rate*Energy Required for Unit Volume Removal

Cross sectional Area of Uncut Chip

Go Cross-Sectional Area of Uncut Chip = Feed Rate*Depth of Cut

Power required for Machining Operation Formula

Machining Power = Metal Removal Rate*Energy Required for Unit Volume Removal
P_m = Z_w*P_s

Reducing Machining Power

A machine conserves energy when it isn't making chips, but profitability comes from optimizing the amount of a machine's metal-cutting time. Therefore, reducing cycle time is a method for reducing power use, and one way to achieve that is by machining at a high spindle speed.

How to Calculate Power required for Machining Operation?

Power required for Machining Operation calculator uses Machining Power = Metal Removal Rate*Energy Required for Unit Volume Removal to calculate the Machining Power, The Power required for Machining Operation is defined as the power required for actual Cutting during a Machining Operation at the Tooltip. It is usually calculated per pass on the Workpiece. Machining Power is denoted by P_m symbol.

How to calculate Power required for Machining Operation using this online calculator? To use this online calculator for Power required for Machining Operation, enter Metal Removal Rate (Z_w) & Energy Required for Unit Volume Removal (P_s) and hit the calculate button. Here is how the Power required for Machining Operation calculation can be explained with given input values -> 0.0119 = 0.16*74375.

FAQ

What is Power required for Machining Operation?

The Power required for Machining Operation is defined as the power required for actual Cutting during a Machining Operation at the Tooltip. It is usually calculated per pass on the Workpiece and is represented as P_m = Z_w*P_s or Machining Power = Metal Removal Rate*Energy Required for Unit Volume Removal. Metal removal rate (MRR) is the volume of material can be removed per unit time from workpiece during machining operations & Energy Required for Unit Volume Removal is the electrical energy required to remove specified unit volume of material from workpiece. This parameter plays a vital role in cost-effectiveness.

How to calculate Power required for Machining Operation?

The Power required for Machining Operation is defined as the power required for actual Cutting during a Machining Operation at the Tooltip. It is usually calculated per pass on the Workpiece is calculated using Machining Power = Metal Removal Rate*Energy Required for Unit Volume Removal. To calculate Power required for Machining Operation, you need Metal Removal Rate (Z_w) & Energy Required for Unit Volume Removal (P_s). With our tool, you need to enter the respective value for Metal Removal Rate & Energy Required for Unit Volume Removal and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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