Rate of Energy Consumption during Machining Solution

STEP 0: Pre-Calculation Summary
Formula Used
Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force
Pm = Vcutting*Fc
This formula uses 3 Variables
Variables Used
Rate of Energy Consumption during Machining - (Measured in Watt) - Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).
Cutting Force - (Measured in Newton) - Cutting Force is the force in the direction of cutting, the same direction as the cutting speed.
STEP 1: Convert Input(s) to Base Unit
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required
Cutting Force: 901 Newton --> 901 Newton No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Pm = Vcutting*Fc --> 2*901
Evaluating ... ...
Pm = 1802
STEP 3: Convert Result to Output's Unit
1802 Watt --> No Conversion Required
FINAL ANSWER
1802 Watt <-- Rate of Energy Consumption during Machining
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Osmania University (OU), Hyderabad
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13 Mechanics of Metal Cutting Calculators

Cutting Ratio for given Shear Angle of Continuous chip
Go Cutting Ratio = tan(Shear angle)/(cos(Working Normal Rake)+(tan(Shear angle)*sin(Working Normal Rake)))
Shear Angle of Continuous Chip Formation
Go Shear angle = atan((Cutting Ratio*cos(Working Normal Rake))/(1-(Cutting Ratio*sin(Working Normal Rake))))
Total Shear force by tool
Go Total Shear Force by Tool = (Cutting Force*cos(Shear angle))+(Thrust force*sin(Shear angle))
Density of Workpiece given Thickness of Chip
Go Density of work piece = Mass of Chip/(Chip Thickness*Length of Chip*Width of Chip)
Rate of Energy Consumption during Machining given Specific Cutting Energy
Go Rate of Energy Consumption during Machining = Specific Cutting Energy in Machining*Metal removal rate
Metal Removal Rate given Specific Cutting Energy
Go Metal removal rate = Rate of Energy Consumption during Machining/Specific Cutting Energy in Machining
Specific cutting energy in machining
Go Specific Cutting Energy in Machining = Rate of Energy Consumption during Machining/Metal removal rate
Area of Shear
Go Area of Shear = Cross-sectional Area of Uncut Chip/sin(Shear angle)
Cutting Speed using Rate of Energy Consumption during Machining
Go Cutting Speed = Rate of Energy Consumption during Machining/Cutting Force
Rate of Energy Consumption during Machining
Go Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force
Plowing Force using Force required to remove Chip
Go Plowing Force = Resultant Cutting Force-Force Required to Remove Chip
Shear Strength of Material on Shear Plane
Go Shear Strength of Material = Total Shear Force by Tool/Area of Shear
Cutting Ratio
Go Cutting Ratio = Undeformed Chip Thickness/Uncut Chip Thickness

Rate of Energy Consumption during Machining Formula

Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force
Pm = Vcutting*Fc

What is Cutting speed and Cutting force?

Cutting speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute) and Cutting force is the force in the direction of cutting, the same direction as the cutting speed v.

How to Calculate Rate of Energy Consumption during Machining?

Rate of Energy Consumption during Machining calculator uses Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force to calculate the Rate of Energy Consumption during Machining, Rate of Energy Consumption during Machining(power) is the amount of energy transferred or converted per unit of time by the machine to the workpiece. Rate of Energy Consumption during Machining is denoted by Pm symbol.

How to calculate Rate of Energy Consumption during Machining using this online calculator? To use this online calculator for Rate of Energy Consumption during Machining, enter Cutting Speed (Vcutting) & Cutting Force (Fc) and hit the calculate button. Here is how the Rate of Energy Consumption during Machining calculation can be explained with given input values -> 1802 = 2*901.

FAQ

What is Rate of Energy Consumption during Machining?
Rate of Energy Consumption during Machining(power) is the amount of energy transferred or converted per unit of time by the machine to the workpiece and is represented as Pm = Vcutting*Fc or Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force. Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute) & Cutting Force is the force in the direction of cutting, the same direction as the cutting speed.
How to calculate Rate of Energy Consumption during Machining?
Rate of Energy Consumption during Machining(power) is the amount of energy transferred or converted per unit of time by the machine to the workpiece is calculated using Rate of Energy Consumption during Machining = Cutting Speed*Cutting Force. To calculate Rate of Energy Consumption during Machining, you need Cutting Speed (Vcutting) & Cutting Force (Fc). With our tool, you need to enter the respective value for Cutting Speed & Cutting Force and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Rate of Energy Consumption during Machining?
In this formula, Rate of Energy Consumption during Machining uses Cutting Speed & Cutting Force. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Rate of Energy Consumption during Machining = Specific Cutting Energy in Machining*Metal removal rate
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