Rate of Heat Generation in Secondary Deformation Zone Calculator

✖Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.ⓘ Rate of Energy Consumption during Machining [P_c]			+10% -10%
✖The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining.ⓘ Rate of Heat Generation in Primary Shear Zone [P_s]			+10% -10%

✖The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.ⓘ Rate of Heat Generation in Secondary Deformation Zone [P_f]

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Formula

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Rate of Heat Generation in Secondary Deformation Zone

Formula

`"P"_{"f"} = "P"_{"c"}-"P"_{"s"}`

Example

`"400W"="1780W"-"1380W"`

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Rate of Heat Generation in Secondary Deformation Zone Solution

STEP 0: Pre-Calculation Summary

Formula Used

Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone
P_f = P_c-P_s
This formula uses 3 Variables

Variables Used

Rate of Heat Gen in Secondary Shear Zone - (Measured in Watt) - The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.
Rate of Energy Consumption during Machining - (Measured in Watt) - Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece.
Rate of Heat Generation in Primary Shear Zone - (Measured in Watt) - The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining.

STEP 1: Convert Input(s) to Base Unit

Rate of Energy Consumption during Machining: 1780 Watt --> 1780 Watt No Conversion Required
Rate of Heat Generation in Primary Shear Zone: 1380 Watt --> 1380 Watt No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

P_f = P_c-P_s --> 1780-1380

Evaluating ... ...

P_f = 400

STEP 3: Convert Result to Output's Unit

400 Watt --> No Conversion Required

FINAL ANSWER

400 Watt <-- Rate of Heat Gen in Secondary Shear Zone

(Calculation completed in 00.004 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Metal Machining Dynamics » Temperatures in Metal Cutting » Heat Conduction Rate » Rate of Heat Generation in Secondary Deformation Zone

Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 9 Heat Conduction Rate Calculators

Rate of Heat Generated in Primary Shear Zone given Temperature Rise

Go Rate of Heat Generation in Primary Shear Zone = (Average Temperature Rise*Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)/(1-Fraction of Heat Conducted into the workpiece)

Rate of Heat generated in Secondary Shear Zone given Average Temperature

Go Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Rate of Heat Conduction into Workpiece given Total Rate of Heat Generation

Go Rate of Heat Conduction into the Workpiece = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Transportation by Chip-Rate of Heat Conduction into the Tool

Rate of Heat Transportation by Chip given Total Rate of Heat Generation

Go Rate of Heat Transportation by Chip = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Conduction into the Workpiece-Rate of Heat Conduction into the Tool

Rate of Heat Conduction into Tool given Total Rate of Heat Generation

Go Rate of Heat Conduction into the Tool = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Transportation by Chip-Rate of Heat Conduction into the Workpiece

Total Rate of Heat Generation

Go Total Rate of Heat Generation in Metal Cutting = Rate of Heat Transportation by Chip+Rate of Heat Conduction into the Workpiece+Rate of Heat Conduction into the Tool

Rate of Heat Generation in Primary Deformation using Rate of Energy Consumption

Go Rate of Heat Generation in Primary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Gen in Secondary Shear Zone

Rate of Energy Consumption using Rate of Heat Generation during Machining

Go Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone

Rate of Heat Generation in Secondary Deformation Zone

Go Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone

Rate of Heat Generation in Secondary Deformation Zone Formula

Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone
P_f = P_c-P_s

What is Differences between Primary Shear Zone and Secondary Deformation Zone?

The narrow zone surrounding the shear plane in machining is termed as the primary shear zone, but whereas the area surrounding the chip-tool contact region is called the secondary deformation zone.

How to Calculate Rate of Heat Generation in Secondary Deformation Zone?

Rate of Heat Generation in Secondary Deformation Zone calculator uses Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone to calculate the Rate of Heat Gen in Secondary Shear Zone, Rate of Heat Generation in Secondary Deformation Zone is the heat generated in the narrow zone surrounding the shear plane in machining. Rate of Heat Gen in Secondary Shear Zone is denoted by P_f symbol.

How to calculate Rate of Heat Generation in Secondary Deformation Zone using this online calculator? To use this online calculator for Rate of Heat Generation in Secondary Deformation Zone, enter Rate of Energy Consumption during Machining (P_c) & Rate of Heat Generation in Primary Shear Zone (P_s) and hit the calculate button. Here is how the Rate of Heat Generation in Secondary Deformation Zone calculation can be explained with given input values -> 400 = 1780-1380.

FAQ

What is Rate of Heat Generation in Secondary Deformation Zone?

Rate of Heat Generation in Secondary Deformation Zone is the heat generated in the narrow zone surrounding the shear plane in machining and is represented as P_f = P_c-P_s or Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone. Rate of Energy Consumption during Machining is the amount of energy transferred or converted per unit of time by the machine to the workpiece & The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining.

How to calculate Rate of Heat Generation in Secondary Deformation Zone?

Rate of Heat Generation in Secondary Deformation Zone is the heat generated in the narrow zone surrounding the shear plane in machining is calculated using Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone. To calculate Rate of Heat Generation in Secondary Deformation Zone, you need Rate of Energy Consumption during Machining (P_c) & Rate of Heat Generation in Primary Shear Zone (P_s). With our tool, you need to enter the respective value for Rate of Energy Consumption during Machining & Rate of Heat Generation in Primary Shear Zone and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Rate of Heat Gen in Secondary Shear Zone?

In this formula, Rate of Heat Gen in Secondary Shear Zone uses Rate of Energy Consumption during Machining & Rate of Heat Generation in Primary Shear Zone. We can use 1 other way(s) to calculate the same, which is/are as follows -

Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

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