Tool Life for Minimum Production Cost when High-Speed Steel Tool is used Solution

STEP 0: Pre-Calculation Summary
Formula Used
Tool Life For High Speed Steel = 7*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool))
Tsteel = 7*(tc+(Ct/Ct))
This formula uses 3 Variables
Variables Used
Tool Life For High Speed Steel - (Measured in Second) - Tool Life For High Speed Steel is the period of time for which the cutting edge of steel blade, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Cost of a Tool - The Cost of a Tool is simply the cost of one tool being used for machining.
STEP 1: Convert Input(s) to Base Unit
Time to Change One Tool: 1.5 Minute --> 90 Second (Check conversion ​here)
Cost of a Tool: 100 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Tsteel = 7*(tc+(Ct/Ct)) --> 7*(90+(100/100))
Evaluating ... ...
Tsteel = 637
STEP 3: Convert Result to Output's Unit
637 Second -->10.6166666666667 Minute (Check conversion ​here)
FINAL ANSWER
10.6166666666667 10.61667 Minute <-- Tool Life For High Speed Steel
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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20 Minimum Production Cost Calculators

Machining and Operating Rate given Tool Changing Cost
​ Go Machining and Operating Rate = ((Cost of a Tool+Cost of changing each Tool)/((Reference Tool Life*(Taylor's Tool Life Exponent for Hard Material/(Taylor's Tool Life Exponent for Hard Material-1))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent for Hard Material)))-Time to Change One Tool))
Machining and Operating Rate using Minimum Production Cost
​ Go Machining and Operating Rate = (Cost of a Tool/((Reference Tool Life*(Taylor's Tool Life Exponent for Hard Material/(Taylor's Tool Life Exponent for Hard Material-1))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent for Hard Material)))-Time to Change One Tool))
Cost of One Tool given Cutting Velocity
​ Go Cost of a Tool = Machining and Operating Rate*((Reference Tool Life*(Taylor's Tool Life Exponent for Hard Material/(Taylor's Tool Life Exponent for Hard Material-1))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent for Hard Material)))-Time to Change One Tool)
Tool Changing Time for each Tool given Cutting Velocity
​ Go Time to Change One Tool = ((Cost of a Tool*Reference Tool Life/(((Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent))*(1-Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent))-Cost of a Tool)/Cost of a Tool
Reference Tool Life given Cutting Velocity
​ Go Reference Tool Life = ((Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent))*(1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)/(Taylor's Tool Life Exponent*Cost of a Tool)
Reference Cutting Velocity given Cutting Velocity
​ Go Reference Cutting Velocity = Cutting Velocity/(((Taylor's Tool Life Exponent*Cost of a Tool*Reference Tool Life)/((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)))^Taylor's Tool Life Exponent)
Cutting Velocity for Minimum Production Cost
​ Go Cutting Velocity = Reference Cutting Velocity*(((Taylor's Tool Life Exponent*Cost of a Tool*Reference Tool Life)/((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)))^Taylor's Tool Life Exponent)
Cost of One Tool for Minimum Production Cost given cutting speed
​ Go Cost of a Tool = Machining and Operating Rate*((Reference Tool Life*(Taylor's Tool Life Exponent/(1-Taylor's Tool Life Exponent))*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))-Time to Change One Tool)
Cost to change One Tool given Cutting Velocity
​ Go Cost of changing each Tool = ((Cost of a Tool*Reference Tool Life/(((Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent))*(1-Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent))-Cost of a Tool)
Cutting Velocity for Minimum Production Cost given Tool Changing Cost
​ Go Cutting Velocity = Reference Cutting Velocity*(((Taylor's Tool Life Exponent*Cost of a Tool*Reference Tool Life)/((1-Taylor's Tool Life Exponent)*(Cost of changing each Tool+Cost of a Tool)))^Taylor's Tool Life Exponent)
Machining and Operating Rate if cost of changing tool is also considered
​ Go Machining Rate For Cost Changing Tool = ((Cost of a Tool+Cost of changing each Tool)/Time to Change One Tool)*((1-Taylor's Tool Life Exponent)/(2*Taylor's Tool Life Exponent-1))
Tool Life for Minimum Production Cost
​ Go Tool Life For Minimum Production Cost = (1-Taylor's Tool Life Exponent)*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool))/Taylor's Tool Life Exponent
Tool Life for Minimum Production Cost given Tool Changing Cost
​ Go Tool Life = (1-Taylor's Tool Life Exponent)*(Cost of changing each Tool+Cost of a Tool)/(Taylor's Tool Life Exponent*Cost of a Tool)
Tool Changing Time for each Tool given Tool Life and tool cost
​ Go Time to Change Each Tool = (Tool Life*Taylor's Tool Life Exponent/(1-Taylor's Tool Life Exponent))-(Cost of a Tool/Cost of a Tool)
Cost to change One Tool given Tool Life
​ Go Cost of changing each Tool = Cost of a Tool*(Tool Life*Taylor's Tool Life Exponent/(1-Taylor's Tool Life Exponent))-Cost of a Tool
Machining and Operating Rate using Min Production Cost and Min Production time
​ Go Machining and Operating Rate = (Cost of a Tool/Time to Change One Tool)*((1-Taylor's Tool Life Exponent)/(2*Taylor's Tool Life Exponent-1))
Cost of One Tool for Minimum Production Cost given Tool Changing Cost
​ Go Cost of a Tool = Machining and Operating Rate*Time to Change One Tool*((2*Taylor's Tool Life Exponent-1)/(1-Taylor's Tool Life Exponent))
Cost of One Tool given Tool Life
​ Go Cost of a Tool = Machining and Operating Rate*Time to Change One Tool*((2*Taylor's Tool Life Exponent-1)/(1-Taylor's Tool Life Exponent))
Tool Life for Minimum Production Cost when High-Speed Steel Tool is used
​ Go Tool Life For High Speed Steel = 7*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool))
Tool Life for Minimum Production Cost when Carbide Tool is used
​ Go Tool Life For Carbide Tool = 3*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool))

Tool Life for Minimum Production Cost when High-Speed Steel Tool is used Formula

Tool Life For High Speed Steel = 7*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool))
Tsteel = 7*(tc+(Ct/Ct))

Taylor's Tool Life Equation

This relationship is credited to F. W. Taylor (~1900). It gives the relation between cutting speed and tool life. VTn = C where V= Cutting Velocity, T= Tool Life, n and C are Taylor's Constant.
The Taylor's Tool Life Exponent for High-Speed Steel Tool is approximately 0.125

How to Calculate Tool Life for Minimum Production Cost when High-Speed Steel Tool is used?

Tool Life for Minimum Production Cost when High-Speed Steel Tool is used calculator uses Tool Life For High Speed Steel = 7*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool)) to calculate the Tool Life For High Speed Steel, The Tool Life for Minimum Production Cost when High-Speed Steel Tool is used is a method to determine the Tool Life of a Tool made of High-Speed Steel, required to operate on a workpiece such that the Cost of Production for a given Batch is Minimum. Tool Life For High Speed Steel is denoted by Tsteel symbol.

How to calculate Tool Life for Minimum Production Cost when High-Speed Steel Tool is used using this online calculator? To use this online calculator for Tool Life for Minimum Production Cost when High-Speed Steel Tool is used, enter Time to Change One Tool (tc) & Cost of a Tool (Ct) and hit the calculate button. Here is how the Tool Life for Minimum Production Cost when High-Speed Steel Tool is used calculation can be explained with given input values -> 0.176944 = 7*(90+(100/100)).

FAQ

What is Tool Life for Minimum Production Cost when High-Speed Steel Tool is used?
The Tool Life for Minimum Production Cost when High-Speed Steel Tool is used is a method to determine the Tool Life of a Tool made of High-Speed Steel, required to operate on a workpiece such that the Cost of Production for a given Batch is Minimum and is represented as Tsteel = 7*(tc+(Ct/Ct)) or Tool Life For High Speed Steel = 7*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool)). Time to Change One Tool is the measure of time it takes to change one tool during machining & The Cost of a Tool is simply the cost of one tool being used for machining.
How to calculate Tool Life for Minimum Production Cost when High-Speed Steel Tool is used?
The Tool Life for Minimum Production Cost when High-Speed Steel Tool is used is a method to determine the Tool Life of a Tool made of High-Speed Steel, required to operate on a workpiece such that the Cost of Production for a given Batch is Minimum is calculated using Tool Life For High Speed Steel = 7*(Time to Change One Tool+(Cost of a Tool/Cost of a Tool)). To calculate Tool Life for Minimum Production Cost when High-Speed Steel Tool is used, you need Time to Change One Tool (tc) & Cost of a Tool (Ct). With our tool, you need to enter the respective value for Time to Change One Tool & Cost of a Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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