Total Tool Changing Time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
TCT = Nt*tc
This formula uses 3 Variables
Variables Used
Total Tool Changing Time - (Measured in Second) - Total Tool Changing Time is the average time required by the operator or automation system to change the tool.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
STEP 1: Convert Input(s) to Base Unit
Number of Tools Used: 3 --> No Conversion Required
Time to Change One Tool: 5 Minute --> 300 Second (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
TCT = Nt*tc --> 3*300
Evaluating ... ...
TCT = 900
STEP 3: Convert Result to Output's Unit
900 Second -->15 Minute (Check conversion here)
FINAL ANSWER
15 Minute <-- Total Tool Changing Time
(Calculation completed in 00.019 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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22 Economics Of Metal-Cutting Operation Calculators

Total Production Time given Time for Individual Operation and Batch Size
Go Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool)
Non-Productive Time for Each Component given Average Production Time
Go Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
Time for changing one Tool given Average Production Time
Go Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used
Machining Time of Each Component given Average Production Time
Go Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)
Batch Size given Average Production Time
Go Batch Size = Time to Change One Tool*Number of Tools Used/(Average Production Time-(Setup Time+Machining Time))
Average Production Time of Each Component
Go Average Production Time = Setup Time+Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)
Total Production Time
Go Total Production Time = (Total Machining Time+Non-Productive Time+Total Tool Changing Time)
Machining and Operating Rate given Total Machining and Operating Cost
Go Machining and Operating Rate = Total Machining And Operating Cost/Total Production Time
Total Production Time given Total Machining and Operating Cost
Go Total Production Time = Total Machining And Operating Cost/Machining and Operating Rate
Total Machining and Operating Cost
Go Total Machining And Operating Cost = Machining and Operating Rate*Total Production Time
Total Non-Productive Cost
Go Total Production Cost = Non-Productive Time*Machining and Operating Rate
Total Tool-Changing Cost
Go Total Tool Changing Cost = Total Tool Changing Time*Number of Tools Used
Time for Changing one Tool given Total Tool Changing Time
Go Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
Total Tool Changing Time
Go Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
Cost of Tool given Total Cost of Tools
Go Cost of a Tool = Total Cost of Tools Used/Number of Tools Used
Total Cost of Tools Used
Go Total Cost of Tools Used = Number of Tools Used*Cost of a Tool
Machining Time for one Component using Total Machining Time
Go Machining Time = Total Machining Time/Batch Size
Total Machining Time or Total Machine Time
Go Total Machining Time = Batch Size*Machining Time
Size of Batch given Total Machining Time
Go Batch Size = Total Machining Time/Machining Time
Load or Unload or Setup Time given Total Non-Productive Time
Go Setup Time = Non-Productive Time/Batch Size
Size of Batch using Total Non-Productive Time
Go Batch Size = Non-Productive Time/Setup Time
Total Non-Productive Time
Go Non-Productive Time = Batch Size*Setup Time

Total Tool Changing Time Formula

Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
TCT = Nt*tc

Tool Changing Time and its effect on Production.

Every time a tool has certain life within which it can perform satisfactorily, and thus replacement or re-sharpening is required to perform once tool life exceeds. Cutting or machining action is also required to pause for a certain time. An increase in cutting speed or feed rate will reduce tool life and thus frequent tool changing will be desired. This unplanned and frequent interruption in machining will impose loss to the industry.

How to Calculate Total Tool Changing Time?

Total Tool Changing Time calculator uses Total Tool Changing Time = Number of Tools Used*Time to Change One Tool to calculate the Total Tool Changing Time, The Total Tool Changing Time is defined as the total time taken by the operator or automation system to change the Tool during the production of a complete batch of components. Total Tool Changing Time is denoted by TCT symbol.

How to calculate Total Tool Changing Time using this online calculator? To use this online calculator for Total Tool Changing Time, enter Number of Tools Used (Nt) & Time to Change One Tool (tc) and hit the calculate button. Here is how the Total Tool Changing Time calculation can be explained with given input values -> 0.25 = 3*300.

FAQ

What is Total Tool Changing Time?
The Total Tool Changing Time is defined as the total time taken by the operator or automation system to change the Tool during the production of a complete batch of components and is represented as TCT = Nt*tc or Total Tool Changing Time = Number of Tools Used*Time to Change One Tool. The Number of Tools Used is the total number of tools used for manufacturing a batch of products & Time to Change One Tool is the measure of time it takes to change one tool during machining.
How to calculate Total Tool Changing Time?
The Total Tool Changing Time is defined as the total time taken by the operator or automation system to change the Tool during the production of a complete batch of components is calculated using Total Tool Changing Time = Number of Tools Used*Time to Change One Tool. To calculate Total Tool Changing Time, you need Number of Tools Used (Nt) & Time to Change One Tool (tc). With our tool, you need to enter the respective value for Number of Tools Used & Time to Change One Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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