Total Tool Changing Time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
TCT = Nt*tc
This formula uses 3 Variables
Variables Used
Total Tool Changing Time - (Measured in Second) - Total Tool Changing Time is the average time required by the operator or automation system to change the tool.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
STEP 1: Convert Input(s) to Base Unit
Number of Tools Used: 3 --> No Conversion Required
Time to Change One Tool: 5 Minute --> 300 Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
TCT = Nt*tc --> 3*300
Evaluating ... ...
TCT = 900
STEP 3: Convert Result to Output's Unit
900 Second -->15 Minute (Check conversion ​here)
FINAL ANSWER
15 Minute <-- Total Tool Changing Time
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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21 Total Production Cost Calculators

Machining Time for Each Product using Total Production Cost
​ Go Machining Time = (Total Production Cost For Production Method-Cost of A Tool*Batch Size*Setup Time-Number of Tools Used*(Cost of A Tool*Time to Change One Tool+Cost of A Tool))/(Cost of A Tool*Batch Size)
Setup Time for Each Product given Total Production Cost
​ Go Setup Time = (Total Production Cost-Cost of A Tool*Batch Size*Machining Time-Number of Tools Used*(Cost of A Tool*Time to Change One Tool+Cost of A Tool))/(Cost of A Tool*Batch Size)
Tool Changing Time for Each Tool given Total Production Cost
​ Go Time to Change One Tool = (Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of A Tool)/(Cost of A Tool*Number of Tools Used)
Non-Productive Cost of Each Component given Total Production Cost
​ Go Non Productive Cost of Each Component = Total Production Cost-(Batch Size*Cost of A Tool*Machining Time+Number of Tools Used*((Cost of A Tool*Time to Change One Tool)+Cost of A Tool))
Machining and Operating Rate given Total Production Cost
​ Go Machining and Operating Rate = (Total Production Cost-(Number of Tools Used*Cost of A Tool))/(Batch Size*(Setup Time+Machining Time)+(Number of Tools Used*Tool Changing Time))
Tool Changing Cost of Each Tool using Total Production Cost
​ Go Cost of changing each Tool = (Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of A Tool)/(Number of Tools Used)
Total Production Cost
​ Go Total Production Cost = Batch Size*(Cost of A Tool*(Setup Time+Machining Time)+(Number of Tools Used)*((Cost of A Tool*Time to Change One Tool)+Cost of A Tool))
Number of Tools used given Total Production Cost
​ Go Number of Tools Used = (Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time))/(Cost of A Tool*Time to Change One Tool+Cost of A Tool)
Total Tool Changing Time given Total Production Cost
​ Go Total Tool Changing Time = (Total Production Cost-(Total Cost of Tools Used+Total Machining And Operating Cost+Total Non-Productive Cost))/(Number of Tools Used*Cost of A Tool)
Total Tool Changing Cost using Total Production Cost
​ Go Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of A Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of A Tool
Total Non-Productive Time using Total Production Cost
​ Go Non Productive Time = (Total Production Cost for Setup Time-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool)
Total Machining Time using Total Production Cost
​ Go Total Machining Time = (Total Production Cost-(Total Non-Productive Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of A Tool)
Total Non-Productive Cost given Total Production Cost
​ Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Cost of Tools given Total Production Cost
​ Go Total Cost of Tools Used = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Non Productive Cost)
Total Tool-Changing Cost
​ Go Total Tool Changing Cost = Total Tool Changing Time*Number of Tools Used
Time for Changing one Tool given Total Tool Changing Time
​ Go Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
Total Tool Changing Time
​ Go Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
Total Production Cost for given Batch Size
​ Go Total Production Cost = Batch Size*Production Cost of Each Component
Batch Size given Total Production Cost
​ Go Batch Size = Total Production Cost/Production Cost of Each Component
Cost of Tool given Total Cost of Tools
​ Go Cost of A Tool = Total Cost of Tools Used/Number of Tools Used
Total Cost of Tools Used
​ Go Total Cost of Tools Used = Number of Tools Used*Cost of A Tool

Total Tool Changing Time Formula

Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
TCT = Nt*tc

Tool Changing Time and its effect on Production.

Every time a tool has certain life within which it can perform satisfactorily, and thus replacement or re-sharpening is required to perform once tool life exceeds. Cutting or machining action is also required to pause for a certain time. An increase in cutting speed or feed rate will reduce tool life and thus frequent tool changing will be desired. This unplanned and frequent interruption in machining will impose loss to the industry.

How to Calculate Total Tool Changing Time?

Total Tool Changing Time calculator uses Total Tool Changing Time = Number of Tools Used*Time to Change One Tool to calculate the Total Tool Changing Time, The Total Tool Changing Time is defined as the total time taken by the operator or automation system to change the Tool during the production of a complete batch of components. Total Tool Changing Time is denoted by TCT symbol.

How to calculate Total Tool Changing Time using this online calculator? To use this online calculator for Total Tool Changing Time, enter Number of Tools Used (Nt) & Time to Change One Tool (tc) and hit the calculate button. Here is how the Total Tool Changing Time calculation can be explained with given input values -> 0.25 = 3*300.

FAQ

What is Total Tool Changing Time?
The Total Tool Changing Time is defined as the total time taken by the operator or automation system to change the Tool during the production of a complete batch of components and is represented as TCT = Nt*tc or Total Tool Changing Time = Number of Tools Used*Time to Change One Tool. The Number of Tools Used is the total number of tools used for manufacturing a batch of products & Time to Change One Tool is the measure of time it takes to change one tool during machining.
How to calculate Total Tool Changing Time?
The Total Tool Changing Time is defined as the total time taken by the operator or automation system to change the Tool during the production of a complete batch of components is calculated using Total Tool Changing Time = Number of Tools Used*Time to Change One Tool. To calculate Total Tool Changing Time, you need Number of Tools Used (Nt) & Time to Change One Tool (tc). With our tool, you need to enter the respective value for Number of Tools Used & Time to Change One Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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