Uncut Chip Thickness Calculator

✖Feed can be defined as the distance a cutting tool moves into a workpiece per revolution.ⓘ Feed [f]			+10% -10%
✖The Side Cutting Edge Angle for Orthogonal Cutting is defined as the angle between the side cutting edge and the side of the shank of the cutting tool. It is often referred to as the lead angle.ⓘ Side Cutting Edge Angle for Orthogonal Cutting [ψ_s]			+10% -10%

✖Uncut Chip Thickness is the thickness of the undeformed chip.ⓘ Uncut Chip Thickness [t₁]

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Formula

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Uncut Chip Thickness

Formula

`"t"_{"1"} = "f"*cos("ψ"_{"s"})`

Example

`"6.999999mm"="12.25mm/rev"*cos("55.1501°")`

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Uncut Chip Thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle for Orthogonal Cutting)
t₁ = f*cos(ψ_s)
This formula uses 1 Functions, 3 Variables

Functions Used

cos - Cosine of an angle is the ratio of the side adjacent to the angle to the hypotenuse of the triangle., cos(Angle)

Variables Used

Uncut Chip Thickness - (Measured in Meter) - Uncut Chip Thickness is the thickness of the undeformed chip.
Feed - (Measured in Meter Per Revolution) - Feed can be defined as the distance a cutting tool moves into a workpiece per revolution.
Side Cutting Edge Angle for Orthogonal Cutting - (Measured in Radian) - The Side Cutting Edge Angle for Orthogonal Cutting is defined as the angle between the side cutting edge and the side of the shank of the cutting tool. It is often referred to as the lead angle.

STEP 1: Convert Input(s) to Base Unit

Feed: 12.25 Millimeter Per Revolution --> 0.01225 Meter Per Revolution (Check conversion here)
Side Cutting Edge Angle for Orthogonal Cutting: 55.1501 Degree --> 0.962550827803944 Radian (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t₁ = f*cos(ψ_s) --> 0.01225*cos(0.962550827803944)

Evaluating ... ...

t₁ = 0.00699999919657292

STEP 3: Convert Result to Output's Unit

0.00699999919657292 Meter -->6.99999919657292 Millimeter (Check conversion here)

FINAL ANSWER

6.99999919657292 ≈ 6.999999 Millimeter <-- Uncut Chip Thickness

(Calculation completed in 00.004 seconds)

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Credits

Created by Sai Venkata Phanindra Chary Arendra

Vallurupalli Nageswara Rao Vignana Jyothi Institute of Engineering and Technology (VNRVJIET), Hyderabad

Sai Venkata Phanindra Chary Arendra has created this Calculator and 100+ more calculators!

Verified by Rushi Shah

K J Somaiya College of Engineering (K J Somaiya), Mumbai

Rushi Shah has verified this Calculator and 200+ more calculators!

< 10+ Geometry of Turning Process Calculators

Side Rake Angle for Orthogonal Cutting

Go Side Rake Angle = atan((tan(Back Rake Angle)*cos(Side Cutting Edge Angle for Orthogonal Cutting))/(sin(Side Cutting Edge Angle for Orthogonal Cutting)))

Back Rake Angle for Orthogonal Cutting

Go Back Rake Angle = atan(tan(Side Rake Angle)*tan(Side Cutting Edge Angle for Orthogonal Cutting))

Side Cutting Edge Angle for Orthogonal Cutting

Go Side Cutting Edge Angle for Orthogonal Cutting = acos(Depth of Cut/Cutting Width in Machining)

Uncut Chip Thickness

Go Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle for Orthogonal Cutting)

Machine Feed

Go Feed = Uncut Chip Thickness/cos(Side Cutting Edge Angle for Orthogonal Cutting)

Radial Force

Go Radial Force = Thrust Force*sin(Side Cutting Edge Angle for Orthogonal Cutting)

Feed Force

Go Feed Force = Thrust Force*cos(Side Cutting Edge Angle for Orthogonal Cutting)

Number of Jobs Revolution per Unit Time

Go Number of Revolutions = Cutting Speed/(pi*Initial Diameter of Workpiece)

Initial Diameter of Job in Turning

Go Initial Diameter of Workpiece = Cutting Speed/(pi*Number of Revolutions)

Cutting Speed

Go Cutting Speed = pi*Initial Diameter of Workpiece*Number of Revolutions

Uncut Chip Thickness Formula

Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle for Orthogonal Cutting)
t₁ = f*cos(ψ_s)

What is uncut chip thickness?

The Uncut chip thickness is defined as the thickness of the undeformed chip. It is obtained by the product of depth of cut and cosine of the side cutting edge angle.

How to Calculate Uncut Chip Thickness?

Uncut Chip Thickness calculator uses Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle for Orthogonal Cutting) to calculate the Uncut Chip Thickness, The Uncut chip thickness is defined as the thickness of the undeformed chip. It is obtained by the product of depth of cut and cosine of the side cutting edge angle(in degrees). Uncut Chip Thickness is denoted by t₁ symbol.

How to calculate Uncut Chip Thickness using this online calculator? To use this online calculator for Uncut Chip Thickness, enter Feed (f) & Side Cutting Edge Angle for Orthogonal Cutting (ψ_s) and hit the calculate button. Here is how the Uncut Chip Thickness calculation can be explained with given input values -> 400 = 0.01225*cos(0.962550827803944).

FAQ

What is Uncut Chip Thickness?

The Uncut chip thickness is defined as the thickness of the undeformed chip. It is obtained by the product of depth of cut and cosine of the side cutting edge angle(in degrees) and is represented as t₁ = f*cos(ψ_s) or Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle for Orthogonal Cutting). Feed can be defined as the distance a cutting tool moves into a workpiece per revolution & The Side Cutting Edge Angle for Orthogonal Cutting is defined as the angle between the side cutting edge and the side of the shank of the cutting tool. It is often referred to as the lead angle.

How to calculate Uncut Chip Thickness?

The Uncut chip thickness is defined as the thickness of the undeformed chip. It is obtained by the product of depth of cut and cosine of the side cutting edge angle(in degrees) is calculated using Uncut Chip Thickness = Feed*cos(Side Cutting Edge Angle for Orthogonal Cutting). To calculate Uncut Chip Thickness, you need Feed (f) & Side Cutting Edge Angle for Orthogonal Cutting (ψ_s). With our tool, you need to enter the respective value for Feed & Side Cutting Edge Angle for Orthogonal Cutting and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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