Volumetric Material Removal Rate given Tool Feed Speed Solution

STEP 0: Pre-Calculation Summary
Formula Used
Metal Removal Rate = Feed Speed*Area of Penetration
Zr = Vf*A
This formula uses 3 Variables
Variables Used
Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
Area of Penetration - (Measured in Square Meter) - Area of Penetration is area of penetration of electrons.
STEP 1: Convert Input(s) to Base Unit
Feed Speed: 0.05 Millimeter per Second --> 5E-05 Meter per Second (Check conversion here)
Area of Penetration: 7.6 Square Centimeter --> 0.00076 Square Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Zr = Vf*A --> 5E-05*0.00076
Evaluating ... ...
Zr = 3.8E-08
STEP 3: Convert Result to Output's Unit
3.8E-08 Cubic Meter per Second -->38 Cubic Millimeter per Second (Check conversion here)
FINAL ANSWER
38 Cubic Millimeter per Second <-- Metal Removal Rate
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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13 Material Removal Rate Calculators

Electrochemical Equivalent of Work given Volumetric Material Removal Rate
Go Electrochemical Equivalent = Metal Removal Rate*Work Piece Density/(Current Efficiency in Decimal*Electric Current)
Density of Work Material given Volumetric Material Removal Rate
Go Work Piece Density = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Metal Removal Rate
Volumetric Material Removal Rate
Go Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density
Material Removal Rate in ECM
Go Material Removal Rate = (Atomic Weight of Material*Electric Current)/([Faraday]*Valency)
Valency of Work Material
Go Valency = (Atomic Weight of Material*Electric Current)/(Material Removal Rate*[Faraday])
Atomic Weight of Work Material
Go Atomic Weight of Material = (Material Removal Rate*Valency*[Faraday])/Electric Current
Current Required for given MRR
Go Electric Current = (Material Removal Rate*Valency*[Faraday])/Atomic Weight of Material
Metal Removed by Mechanical Abrasion per Unit Time given Total Material Removal Rate
Go Metal Removal Rate Due to Mechanical Abrasion = Metal Removal Rate-Metal Removal Rate Due to Electrolysis
Metal Removal Rate Electrolytically Given Total Material Removal Rate
Go Metal Removal Rate Due to Electrolysis = Metal Removal Rate-Metal Removal Rate Due to Mechanical Abrasion
Total Material Removal Rate in Electrolytic Grinding
Go Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
Area of Work Exposed to Electrolysis given Volumetric Material Removal Rate
Go Area of Penetration = Metal Removal Rate/Feed Speed
Volumetric Material Removal Rate given Tool Feed Speed
Go Metal Removal Rate = Feed Speed*Area of Penetration
Tool Feed Speed given Volumetric Material Removal Rate
Go Feed Speed = Metal Removal Rate/Area of Penetration

Volumetric Material Removal Rate given Tool Feed Speed Formula

Metal Removal Rate = Feed Speed*Area of Penetration
Zr = Vf*A

Electrochemical Machining (ECM)

Electrochemical Machining (ECM) refers to the process of metal removal in which electrolytic action is utilized to dissolve the workpiece metal. For ECM, the workpiece must be a conductor of electricity, which is placed in a tank of electrolyte solution and connected to the positive terminal of a high-current, low-voltage DC supply.

How to Calculate Volumetric Material Removal Rate given Tool Feed Speed?

Volumetric Material Removal Rate given Tool Feed Speed calculator uses Metal Removal Rate = Feed Speed*Area of Penetration to calculate the Metal Removal Rate, The Volumetric Material Removal Rate given Tool Feed Speed formula determines the Material removal rate required to machine with a given feed speed. Metal Removal Rate is denoted by Zr symbol.

How to calculate Volumetric Material Removal Rate given Tool Feed Speed using this online calculator? To use this online calculator for Volumetric Material Removal Rate given Tool Feed Speed, enter Feed Speed (Vf) & Area of Penetration (A) and hit the calculate button. Here is how the Volumetric Material Removal Rate given Tool Feed Speed calculation can be explained with given input values -> 3.8E+10 = 5E-05*0.00076.

FAQ

What is Volumetric Material Removal Rate given Tool Feed Speed?
The Volumetric Material Removal Rate given Tool Feed Speed formula determines the Material removal rate required to machine with a given feed speed and is represented as Zr = Vf*A or Metal Removal Rate = Feed Speed*Area of Penetration. Feed Speed is the Feed given against a workpiece per unit time & Area of Penetration is area of penetration of electrons.
How to calculate Volumetric Material Removal Rate given Tool Feed Speed?
The Volumetric Material Removal Rate given Tool Feed Speed formula determines the Material removal rate required to machine with a given feed speed is calculated using Metal Removal Rate = Feed Speed*Area of Penetration. To calculate Volumetric Material Removal Rate given Tool Feed Speed, you need Feed Speed (Vf) & Area of Penetration (A). With our tool, you need to enter the respective value for Feed Speed & Area of Penetration and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Metal Removal Rate?
In this formula, Metal Removal Rate uses Feed Speed & Area of Penetration. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density
  • Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
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