Width of grinding path given Number of chips produced per time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)
aP = NC/(ug*cg)
This formula uses 4 Variables
Variables Used
Width of Grinding Path - (Measured in Meter) - Width of grinding path is defined as the width of cut in the axial direction of grinding wheel, also known as back engagement. It's purpose to apply consistent pressure to the grinding wheel.
Number of Chip Produced Per Unit Time - Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.
Surface Speed of Grinding Wheel - (Measured in Meter per Second) - Surface Speed of Grinding Wheel refers to the linear velocity of a point on the grinding wheel's circumference relative to the workpiece during grinding operation.
Number of Active Grains Per Area on Wheel Surface - Number of active grains per area on wheel surface is defined as the number of grains present on the surface of grinding wheel that is actively in contact with the workpiece surface.
STEP 1: Convert Input(s) to Base Unit
Number of Chip Produced Per Unit Time: 500 --> No Conversion Required
Surface Speed of Grinding Wheel: 3975 Millimeter per Second --> 3.975 Meter per Second (Check conversion ​here)
Number of Active Grains Per Area on Wheel Surface: 275 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
aP = NC/(ug*cg) --> 500/(3.975*275)
Evaluating ... ...
aP = 0.457404230989137
STEP 3: Convert Result to Output's Unit
0.457404230989137 Meter -->457.404230989137 Millimeter (Check conversion ​here)
FINAL ANSWER
457.404230989137 457.4042 Millimeter <-- Width of Grinding Path
(Calculation completed in 00.004 seconds)

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National Institute of Technology (NIT), Srinagar
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18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel
​ Go Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel)
Width of grinding path given Number of chips produced per time
​ Go Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)
Number of chip produced per unit time in Grinding
​ Go Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface
Average length of Chip given Average volume of each Chip
​ Go Average Length of a Chip = (6*Average Volume of Each Chip)/(Maximum Width of Chip*Maximum Undeformed Chip Thickness)
Maximum Width of Chip given Average volume of each Chip
​ Go Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)
Angle made by length of chip given Infeed
​ Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)
Infeed for given Angle made by length of chip
​ Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2
Maximum undeformed chip thickness given average volume of each chip
​ Go Maximum Undeformed Chip Thickness = 6*Average Volume of Each Chip/(Maximum Width of Chip*Average Length of a Chip)
Average Volume of each Chip
​ Go Average Volume of Each Chip = Maximum Width of Chip*Maximum Undeformed Chip Thickness*Average Length of a Chip/6
Angle made by length of chip
​ Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)
Average length of chip
​ Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2
Average length of chip given Infeed
​ Go Average Chip Length = sqrt(Infeed Provided by Grinding Wheel*Diameter of Grinding Wheel Tool)
Metal removal rate given number of chip produced and volume of each chip
​ Go Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding
Average Volume of each chip given metal removal rate in grinding
​ Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time
Number of chip produce per time given metal removal rate
​ Go Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
Infeed given Diameter of wheel and average length of chip
​ Go Infeed Provided by Grinding Wheel = (Average Chip Length^2)/Diameter of Grinding Wheel Tool
Maximum Width of Chip given Max undeformed Chip thickness
​ Go Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness
Maximum undeformed chip thickness
​ Go Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding

Width of grinding path given Number of chips produced per time Formula

Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)
aP = NC/(ug*cg)

What is grinding wheel specification?

Diamond/CBN grinding wheels (super abrasive wheels) can be applied to various specifications by combining "abrasive grain (abrasive grain type)", "grain size (abrasive grain size)", "bond strength", "degree of concentration (grain concentration in bond)", and "bond type (bonding material)".

How to Calculate Width of grinding path given Number of chips produced per time?

Width of grinding path given Number of chips produced per time calculator uses Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface) to calculate the Width of Grinding Path, Width of grinding path given Number of chips produced per time refers to the axial dimension of the material removed by the grinding wheel during one pass. This parameter is crucial in grinding operations as it helps ensure consistent material removal and pressure application on the grinding wheel. By controlling the width of cut, operators can optimize grinding efficiency, achieve desired surface finishes, and prolong the life of both the grinding wheel and the workpiece. Width of Grinding Path is denoted by aP symbol.

How to calculate Width of grinding path given Number of chips produced per time using this online calculator? To use this online calculator for Width of grinding path given Number of chips produced per time, enter Number of Chip Produced Per Unit Time (NC), Surface Speed of Grinding Wheel (ug) & Number of Active Grains Per Area on Wheel Surface (cg) and hit the calculate button. Here is how the Width of grinding path given Number of chips produced per time calculation can be explained with given input values -> 1.8E+6 = 500/(3.975*275).

FAQ

What is Width of grinding path given Number of chips produced per time?
Width of grinding path given Number of chips produced per time refers to the axial dimension of the material removed by the grinding wheel during one pass. This parameter is crucial in grinding operations as it helps ensure consistent material removal and pressure application on the grinding wheel. By controlling the width of cut, operators can optimize grinding efficiency, achieve desired surface finishes, and prolong the life of both the grinding wheel and the workpiece and is represented as aP = NC/(ug*cg) or Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface). Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel, Surface Speed of Grinding Wheel refers to the linear velocity of a point on the grinding wheel's circumference relative to the workpiece during grinding operation & Number of active grains per area on wheel surface is defined as the number of grains present on the surface of grinding wheel that is actively in contact with the workpiece surface.
How to calculate Width of grinding path given Number of chips produced per time?
Width of grinding path given Number of chips produced per time refers to the axial dimension of the material removed by the grinding wheel during one pass. This parameter is crucial in grinding operations as it helps ensure consistent material removal and pressure application on the grinding wheel. By controlling the width of cut, operators can optimize grinding efficiency, achieve desired surface finishes, and prolong the life of both the grinding wheel and the workpiece is calculated using Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface). To calculate Width of grinding path given Number of chips produced per time, you need Number of Chip Produced Per Unit Time (NC), Surface Speed of Grinding Wheel (ug) & Number of Active Grains Per Area on Wheel Surface (cg). With our tool, you need to enter the respective value for Number of Chip Produced Per Unit Time, Surface Speed of Grinding Wheel & Number of Active Grains Per Area on Wheel Surface and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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