Average Volume of each chip given metal removal rate in grinding Solution

STEP 0: Pre-Calculation Summary
Formula Used
Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time
VO = Z/NC
This formula uses 3 Variables
Variables Used
Average Volume of Each Chip in Grinding - (Measured in Cubic Meter) - Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.
Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations.
Number of Chip Produced Per Unit Time - Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.
STEP 1: Convert Input(s) to Base Unit
Material Removal Rate: 0.000195 Cubic Meter per Second --> 0.000195 Cubic Meter per Second No Conversion Required
Number of Chip Produced Per Unit Time: 500 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
VO = Z/NC --> 0.000195/500
Evaluating ... ...
VO = 3.9E-07
STEP 3: Convert Result to Output's Unit
3.9E-07 Cubic Meter -->390 Cubic Millimeter (Check conversion ​here)
FINAL ANSWER
390 Cubic Millimeter <-- Average Volume of Each Chip in Grinding
(Calculation completed in 00.004 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel
​ Go Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel)
Width of grinding path given Number of chips produced per time
​ Go Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)
Number of chip produced per unit time in Grinding
​ Go Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface
Average length of Chip given Average volume of each Chip
​ Go Average Length of a Chip = (6*Average Volume of Each Chip)/(Maximum Width of Chip*Maximum Undeformed Chip Thickness)
Maximum Width of Chip given Average volume of each Chip
​ Go Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)
Angle made by length of chip given Infeed
​ Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)
Infeed for given Angle made by length of chip
​ Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2
Maximum undeformed chip thickness given average volume of each chip
​ Go Maximum Undeformed Chip Thickness = 6*Average Volume of Each Chip/(Maximum Width of Chip*Average Length of a Chip)
Average Volume of each Chip
​ Go Average Volume of Each Chip = Maximum Width of Chip*Maximum Undeformed Chip Thickness*Average Length of a Chip/6
Angle made by length of chip
​ Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)
Average length of chip
​ Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2
Average length of chip given Infeed
​ Go Average Chip Length = sqrt(Infeed Provided by Grinding Wheel*Diameter of Grinding Wheel Tool)
Metal removal rate given number of chip produced and volume of each chip
​ Go Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding
Average Volume of each chip given metal removal rate in grinding
​ Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time
Number of chip produce per time given metal removal rate
​ Go Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
Infeed given Diameter of wheel and average length of chip
​ Go Infeed Provided by Grinding Wheel = (Average Chip Length^2)/Diameter of Grinding Wheel Tool
Maximum Width of Chip given Max undeformed Chip thickness
​ Go Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness
Maximum undeformed chip thickness
​ Go Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding

Average Volume of each chip given metal removal rate in grinding Formula

Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time
VO = Z/NC

What is the purpose of grinding?

Grinding is a machining process that's used to remove material from a workpiece via a grinding wheel. As the grinding wheel turns, it cuts material off the workpiece while creating a smooth surface texture in the process.

How to Calculate Average Volume of each chip given metal removal rate in grinding?

Average Volume of each chip given metal removal rate in grinding calculator uses Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time to calculate the Average Volume of Each Chip in Grinding, Average Volume of each chip given metal removal rate in grinding refers to the overall volume of each chip that is produced during the grinding process, when metal removal rate during grinding operation is known. It is an important parameter to determine grinding wheel's operational condition. It's important to note it is a theoretical parameter, while in practical conditions this may vary. Average Volume of Each Chip in Grinding is denoted by VO symbol.

How to calculate Average Volume of each chip given metal removal rate in grinding using this online calculator? To use this online calculator for Average Volume of each chip given metal removal rate in grinding, enter Material Removal Rate (Z) & Number of Chip Produced Per Unit Time (NC) and hit the calculate button. Here is how the Average Volume of each chip given metal removal rate in grinding calculation can be explained with given input values -> 9.8E+10 = 0.000195/500.

FAQ

What is Average Volume of each chip given metal removal rate in grinding?
Average Volume of each chip given metal removal rate in grinding refers to the overall volume of each chip that is produced during the grinding process, when metal removal rate during grinding operation is known. It is an important parameter to determine grinding wheel's operational condition. It's important to note it is a theoretical parameter, while in practical conditions this may vary and is represented as VO = Z/NC or Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time. Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations & Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.
How to calculate Average Volume of each chip given metal removal rate in grinding?
Average Volume of each chip given metal removal rate in grinding refers to the overall volume of each chip that is produced during the grinding process, when metal removal rate during grinding operation is known. It is an important parameter to determine grinding wheel's operational condition. It's important to note it is a theoretical parameter, while in practical conditions this may vary is calculated using Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time. To calculate Average Volume of each chip given metal removal rate in grinding, you need Material Removal Rate (Z) & Number of Chip Produced Per Unit Time (NC). With our tool, you need to enter the respective value for Material Removal Rate & Number of Chip Produced Per Unit Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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