Average Volume of each chip given metal removal rate in grinding Solution

STEP 0: Pre-Calculation Summary
Formula Used
Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time
V0 = Zw material/Nc
This formula uses 3 Variables
Variables Used
Average volume of each Chip - (Measured in Cubic Meter) - Average volume of each Chip is defined as the average of the volume of each chip formed during the grinding.
Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Number of Chip Produced per Unit Time - The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute.
STEP 1: Convert Input(s) to Base Unit
Material Removal Rate: 0.0006 Cubic Meter per Second --> 0.0006 Cubic Meter per Second No Conversion Required
Number of Chip Produced per Unit Time: 3740 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
V0 = Zw material/Nc --> 0.0006/3740
Evaluating ... ...
V0 = 1.60427807486631E-07
STEP 3: Convert Result to Output's Unit
1.60427807486631E-07 Cubic Meter -->160.427807486631 Cubic Millimeter (Check conversion here)
FINAL ANSWER
160.427807486631 160.4278 Cubic Millimeter <-- Average volume of each Chip
(Calculation completed in 00.004 seconds)

Credits

Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
Parul Keshav has created this Calculator and 300+ more calculators!
Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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23 Grinding Calculators

Number of active Grains per unit area given Constant for grinding wheel
Go Number of active grains per Area on wheel surface = 6/(Constant for particular grinding wheel*Grain aspect ratio*sqrt(Diameter of Grinding Tool Wheel))
Grain-aspect Ratio given Constant for grinding wheel
Go Grain aspect ratio = 6/(Number of active grains per Area on wheel surface*Constant for particular grinding wheel*sqrt(Diameter of Grinding Tool Wheel))
Infeed given constant for grinding wheel
Go Feed = ((Maximum Undeformed Chip Thickness^2)*Surface Speed of Wheel/(Constant for particular grinding wheel*Surface Speed of Workpiece))^2
Width of grinding path given Number of chips produced per time
Go Width of Grinding Path = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Number of active grains per Area on wheel surface)
Number of active Grains per unit area on wheel surface
Go Number of active grains per Area on wheel surface = Number of Chip Produced per Unit Time/(Surface Speed of Wheel*Width of Grinding Path)
Number of chip produced per unit time in Grinding
Go Number of Chip Produced per Unit Time = Surface Speed of Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface
Average length of Chip given Average volume of each Chip
Go Length of Chip = (6*Average volume of each Chip)/(Maximum width of chip*Maximum Undeformed Chip Thickness)
Maximum Width of Chip given Average volume of each Chip
Go Maximum width of chip = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness*Length of Chip)
Average Volume of each Chip
Go Average volume of each Chip = Maximum width of chip*Maximum Undeformed Chip Thickness*Length of Chip/6
Angle made by length of chip
Go Angle made by the length of the chip = asin(2*Length of Chip/Diameter of Grinding Tool Wheel)
Average length of chip
Go Length of Chip = Diameter of Grinding Tool Wheel*sin(Angle made by the length of the chip)/2
Angle made by length of chip given Infeed
Go Angle made by the length of the chip = acos(1-(2*Feed/Diameter of Grinding Tool Wheel))
Infeed for given Angle made by length of chip
Go Feed = (1-cos(Angle made by the length of the chip))*Diameter of Grinding Tool Wheel/2
Infeed given Metal removal rate during Grinding
Go Infeed = Metal removal rate/(Width of Grinding Path*Surface Speed of Workpiece)
Width of Grinding path given Metal removal rate
Go Width of Grinding Path = Metal removal rate/(Feed*Surface Speed of Workpiece)
Metal removal rate during Grinding
Go Metal removal rate = Feed*Width of Grinding Path*Surface Speed of Workpiece
Metal removal rate given number of chip produced and volume of each chip
Go Material Removal Rate = Number of Chip Produced per Unit Time*Average volume of each Chip
Average Volume of each chip given metal removal rate in grinding
Go Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time
Number of chip produce per time given metal removal rate
Go Number of Chip Produced per Unit Time = Material Removal Rate/Average volume of each Chip
Average length of chip given Infeed
Go Length of Chip = sqrt(Feed*Diameter of Grinding Tool Wheel)
Maximum Width of Chip given Max undeformed Chip thickness
Go Maximum width of chip = Grain aspect ratio*Maximum Undeformed Chip Thickness
Grain-aspect Ratio
Go Grain aspect ratio = Maximum width of chip/Maximum Undeformed Chip Thickness
Infeed given Diameter of wheel and average length of chip
Go Feed = (Length of Chip^2)/Diameter of Grinding Tool Wheel

Average Volume of each chip given metal removal rate in grinding Formula

Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time
V0 = Zw material/Nc

What is the purpose of grinding?

Grinding is a machining process that's used to remove material from a workpiece via a grinding wheel. As the grinding wheel turns, it cuts material off the workpiece while creating a smooth surface texture in the process.

How to Calculate Average Volume of each chip given metal removal rate in grinding?

Average Volume of each chip given metal removal rate in grinding calculator uses Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time to calculate the Average volume of each Chip, The Average Volume of each chip given metal removal rate in grinding is defined as the average volume of each chip formed during the grinding. Average volume of each Chip is denoted by V0 symbol.

How to calculate Average Volume of each chip given metal removal rate in grinding using this online calculator? To use this online calculator for Average Volume of each chip given metal removal rate in grinding, enter Material Removal Rate (Zw material) & Number of Chip Produced per Unit Time (Nc) and hit the calculate button. Here is how the Average Volume of each chip given metal removal rate in grinding calculation can be explained with given input values -> 1.6E+11 = 0.0006/3740.

FAQ

What is Average Volume of each chip given metal removal rate in grinding?
The Average Volume of each chip given metal removal rate in grinding is defined as the average volume of each chip formed during the grinding and is represented as V0 = Zw material/Nc or Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time. Material removal rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine & The Number of Chip Produced per Unit Time is defined as the number of chips produced per revolution/minute.
How to calculate Average Volume of each chip given metal removal rate in grinding?
The Average Volume of each chip given metal removal rate in grinding is defined as the average volume of each chip formed during the grinding is calculated using Average volume of each Chip = Material Removal Rate/Number of Chip Produced per Unit Time. To calculate Average Volume of each chip given metal removal rate in grinding, you need Material Removal Rate (Zw material) & Number of Chip Produced per Unit Time (Nc). With our tool, you need to enter the respective value for Material Removal Rate & Number of Chip Produced per Unit Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Average volume of each Chip?
In this formula, Average volume of each Chip uses Material Removal Rate & Number of Chip Produced per Unit Time. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Average volume of each Chip = Maximum width of chip*Maximum Undeformed Chip Thickness*Length of Chip/6
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