Ironing Force after Drawing Calculator

✖Mean Shell Diameter after Ironing is the mean taken of inner and outer diameter.ⓘ Mean Shell Diameter after Ironing [d₁]			+10% -10%
✖Shell Thickness Shell after Ironing refers to the final thickness of the metal shell or cup after it has undergone the ironing process.ⓘ Shell Thickness Shell after Ironing [t_f]			+10% -10%
✖Average Tensile Strength before & after Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.ⓘ Average Tensile Strength before & after Ironing [S_avg]			+10% -10%
✖Shell Thickness before Ironing is defined as the thickness of shell walls before ironing and after drawing.ⓘ Shell Thickness before Ironing [t₀]			+10% -10%

✖Ironing force is the force applied to reduce the wall thickness of the cup.ⓘ Ironing Force after Drawing [F]

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Formula

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Ironing Force after Drawing

Formula

`"F" = pi*"d"_{"1"}*"t"_{"f"}*"S"_{"avg"}*ln("t"_{"0"}/"t"_{"f"})`

Example

`"8.009301N"=pi*"2.5mm"*"13mm"*"0.181886N/mm²"*ln("20.01mm"/"13mm")`

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Ironing Force after Drawing Solution

STEP 0: Pre-Calculation Summary

Formula Used

Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing)
F = pi*d₁*t_f*S_avg*ln(t₀/t_f)
This formula uses 1 Constants, 1 Functions, 5 Variables

Constants Used

pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288

Functions Used

ln - The natural logarithm, also known as the logarithm to the base e, is the inverse function of the natural exponential function., ln(Number)

Variables Used

Ironing Force - (Measured in Newton) - Ironing force is the force applied to reduce the wall thickness of the cup.
Mean Shell Diameter after Ironing - (Measured in Meter) - Mean Shell Diameter after Ironing is the mean taken of inner and outer diameter.
Shell Thickness Shell after Ironing - (Measured in Meter) - Shell Thickness Shell after Ironing refers to the final thickness of the metal shell or cup after it has undergone the ironing process.
Average Tensile Strength before & after Ironing - (Measured in Pascal) - Average Tensile Strength before & after Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.
Shell Thickness before Ironing - (Measured in Meter) - Shell Thickness before Ironing is defined as the thickness of shell walls before ironing and after drawing.

STEP 1: Convert Input(s) to Base Unit

Mean Shell Diameter after Ironing: 2.5 Millimeter --> 0.0025 Meter (Check conversion here)
Shell Thickness Shell after Ironing: 13 Millimeter --> 0.013 Meter (Check conversion here)
Average Tensile Strength before & after Ironing: 0.181886 Newton per Square Millimeter --> 181886 Pascal (Check conversion here)
Shell Thickness before Ironing: 20.01 Millimeter --> 0.02001 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

F = pi*d₁*t_f*S_avg*ln(t₀/t_f) --> pi*0.0025*0.013*181886*ln(0.02001/0.013)

Evaluating ... ...

F = 8.00930136786593

STEP 3: Convert Result to Output's Unit

8.00930136786593 Newton --> No Conversion Required

FINAL ANSWER

8.00930136786593 ≈ 8.009301 Newton <-- Ironing Force

(Calculation completed in 00.004 seconds)

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Created by Rajat Vishwakarma

University Institute of Technology RGPV (UIT - RGPV), Bhopal

Rajat Vishwakarma has created this Calculator and 400+ more calculators!

Verified by Anshika Arya

National Institute Of Technology (NIT), Hamirpur

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< 4 Ironing Operation Calculators

Thickness of Shell before Ironing

Go Shell Thickness before Ironing = Shell Thickness Shell after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing))

Average of Tensile Strength before and after Ironing

Go Average Tensile Strength before & after Ironing = Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing))

Mean Diameter of Shell after Ironing

Go Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength before & after Ironing*Shell Thickness Shell after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing))

Ironing Force after Drawing

Go Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing)

Ironing Force after Drawing Formula

What is ironing?

Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing. In ironing, the objective is only to reduce the wall thickness of the cup, and hence no blank holding is required because the punch is fitted closely inside the cup.

How to Calculate Ironing Force after Drawing?

Ironing Force after Drawing calculator uses Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing) to calculate the Ironing Force, Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing. Ironing Force is denoted by F symbol.

How to calculate Ironing Force after Drawing using this online calculator? To use this online calculator for Ironing Force after Drawing, enter Mean Shell Diameter after Ironing (d₁), Shell Thickness Shell after Ironing (t_f), Average Tensile Strength before & after Ironing (S_avg) & Shell Thickness before Ironing (t₀) and hit the calculate button. Here is how the Ironing Force after Drawing calculation can be explained with given input values -> 8.000018 = pi*0.0025*0.013*181886*ln(0.02001/0.013).

FAQ

What is Ironing Force after Drawing?

Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing and is represented as F = pi*d₁*t_f*S_avg*ln(t₀/t_f) or Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing). Mean Shell Diameter after Ironing is the mean taken of inner and outer diameter, Shell Thickness Shell after Ironing refers to the final thickness of the metal shell or cup after it has undergone the ironing process, Average Tensile Strength before & after Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation & Shell Thickness before Ironing is defined as the thickness of shell walls before ironing and after drawing.

How to calculate Ironing Force after Drawing?

Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing is calculated using Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness Shell after Ironing*Average Tensile Strength before & after Ironing*ln(Shell Thickness before Ironing/Shell Thickness Shell after Ironing). To calculate Ironing Force after Drawing, you need Mean Shell Diameter after Ironing (d₁), Shell Thickness Shell after Ironing (t_f), Average Tensile Strength before & after Ironing (S_avg) & Shell Thickness before Ironing (t₀). With our tool, you need to enter the respective value for Mean Shell Diameter after Ironing, Shell Thickness Shell after Ironing, Average Tensile Strength before & after Ironing & Shell Thickness before Ironing and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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