Machining Time for Shaping Operation Solution

STEP 0: Pre-Calculation Summary
Formula Used
Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency)
tm = bw/(fr*nrs)
This formula uses 4 Variables
Variables Used
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Width of Workpiece - (Measured in Meter) - Width of Workpiece is the measurement or extent of workpiece measured side to side.
Feed Rate in Milling - (Measured in Meter Per Revolution) - Feed Rate in Milling is defined as the tool's distance travelled during one spindle revolution.
Reciprocating Strokes Frequency - (Measured in Hertz) - Reciprocating Strokes Frequency is defined as the number of pair of Cutting and Return Strokes made by the tool in unit time.
STEP 1: Convert Input(s) to Base Unit
Width of Workpiece: 100 Millimeter --> 0.1 Meter (Check conversion ​here)
Feed Rate in Milling: 154.9731184 Millimeter Per Revolution --> 0.1549731184 Meter Per Revolution (Check conversion ​here)
Reciprocating Strokes Frequency: 1.3 Hertz --> 1.3 Hertz No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tm = bw/(fr*nrs) --> 0.1/(0.1549731184*1.3)
Evaluating ... ...
tm = 0.496363999881136
STEP 3: Convert Result to Output's Unit
0.496363999881136 Second --> No Conversion Required
FINAL ANSWER
0.496363999881136 0.496364 Second <-- Machining Time
(Calculation completed in 00.004 seconds)

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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8 Face and Vertical Milling Calculators

Proportion of Cutting Edge Engagement for Face Milling
​ Go Time Proportion of Cutting Edge Engagement Milling = asin(Work Engagement in Milling/Cutting Tool Diameter in Milling)/pi
Diameter of Tool given Proportion of Edge Engagement for Face Milling
​ Go Cutting Tool Diameter in Milling = Work Engagement in Milling/sin(Time Proportion of Cutting Edge Engagement Milling*pi)
Work Engagement given Proportion of Edge Engagement for Face Milling
​ Go Work Engagement in Milling = sin(Time Proportion of Cutting Edge Engagement Milling*pi)*Cutting Tool Diameter in Milling
Maximum Chip Thickness in Vertical Milling
​ Go Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling)
Feed Speed in Vertical Milling given Maximum Chip Thickness
​ Go Feed Speed in Milling = Maximum Chip Thickness Milling*Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling
Machining Time for Shaping Operation
​ Go Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency)
Machining Time for Milling Operation
​ Go Machining Time = (Length of Workpiece+Length of Approach in Milling)/Feed Speed in Milling
Minimum Length of Approach required in Face Milling
​ Go Length of Approach in Milling = Cutting Tool Diameter/2

Machining Time for Shaping Operation Formula

Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency)
tm = bw/(fr*nrs)

Shaping Operation

Shaping is defined as the process of removing metal from a surface in a horizontal, vertical, and inclined position to produce a flat or plane surface, slots, and grooves by means of a relative reciprocating motion between the tool and workpiece.

How to Calculate Machining Time for Shaping Operation?

Machining Time for Shaping Operation calculator uses Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency) to calculate the Machining Time, The Machining Time for Shaping Operation is the total time taken by the Shaper Machine to reduce the height of the Workpiece or Job by a given limit. Machining Time is denoted by tm symbol.

How to calculate Machining Time for Shaping Operation using this online calculator? To use this online calculator for Machining Time for Shaping Operation, enter Width of Workpiece (bw), Feed Rate in Milling (fr) & Reciprocating Strokes Frequency (nrs) and hit the calculate button. Here is how the Machining Time for Shaping Operation calculation can be explained with given input values -> 0.496364 = 0.1/(0.1549731184*1.3).

FAQ

What is Machining Time for Shaping Operation?
The Machining Time for Shaping Operation is the total time taken by the Shaper Machine to reduce the height of the Workpiece or Job by a given limit and is represented as tm = bw/(fr*nrs) or Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency). Width of Workpiece is the measurement or extent of workpiece measured side to side, Feed Rate in Milling is defined as the tool's distance travelled during one spindle revolution & Reciprocating Strokes Frequency is defined as the number of pair of Cutting and Return Strokes made by the tool in unit time.
How to calculate Machining Time for Shaping Operation?
The Machining Time for Shaping Operation is the total time taken by the Shaper Machine to reduce the height of the Workpiece or Job by a given limit is calculated using Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency). To calculate Machining Time for Shaping Operation, you need Width of Workpiece (bw), Feed Rate in Milling (fr) & Reciprocating Strokes Frequency (nrs). With our tool, you need to enter the respective value for Width of Workpiece, Feed Rate in Milling & Reciprocating Strokes Frequency and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Machining Time?
In this formula, Machining Time uses Width of Workpiece, Feed Rate in Milling & Reciprocating Strokes Frequency. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Machining Time = (Length of Workpiece+Length of Approach in Milling)/Feed Speed in Milling
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