Maximum Chip Thickness in Vertical Milling Calculator

✖Feed Speed in Milling is the Feed given against a workpiece per unit time.ⓘ Feed Speed in Milling [V_feed]			+10% -10%
✖Number of Teeth on Cutting Tool in Milling as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.ⓘ Number of Teeth on Cutting Tool in Milling [N_teeth]			+10% -10%
✖Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.ⓘ Rotational Frequency in Milling [v_rot]			+10% -10%

✖Maximum Chip Thickness Milling is defined as the maximum thickness of the scraped chip produced during machining.ⓘ Maximum Chip Thickness in Vertical Milling [t_max]

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Formula

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Maximum Chip Thickness in Vertical Milling

Formula

`"t"_{"max"} = "V"_{"feed"}/("N"_{"teeth"}*"v"_{"rot"})`

Example

`"5mm"="825mm/s"/("15"*"11Hz")`

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Maximum Chip Thickness in Vertical Milling Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling)
t_max = V_feed/(N_teeth*v_rot)
This formula uses 4 Variables

Variables Used

Maximum Chip Thickness Milling - (Measured in Meter) - Maximum Chip Thickness Milling is defined as the maximum thickness of the scraped chip produced during machining.
Feed Speed in Milling - (Measured in Meter per Second) - Feed Speed in Milling is the Feed given against a workpiece per unit time.
Number of Teeth on Cutting Tool in Milling - Number of Teeth on Cutting Tool in Milling as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.
Rotational Frequency in Milling - (Measured in Hertz) - Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

STEP 1: Convert Input(s) to Base Unit

Feed Speed in Milling: 825 Millimeter per Second --> 0.825 Meter per Second (Check conversion here)
Number of Teeth on Cutting Tool in Milling: 15 --> No Conversion Required
Rotational Frequency in Milling: 11 Hertz --> 11 Hertz No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_max = V_feed/(N_teeth*v_rot) --> 0.825/(15*11)

Evaluating ... ...

t_max = 0.005

STEP 3: Convert Result to Output's Unit

0.005 Meter -->5 Millimeter (Check conversion here)

FINAL ANSWER

5 Millimeter <-- Maximum Chip Thickness Milling

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Kethavath Srinath

Osmania University (OU), Hyderabad

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< 8 Face and Vertical Milling Calculators

Proportion of Cutting Edge Engagement for Face Milling

Go Time Proportion of Cutting Edge Engagement Milling = asin(Work Engagement in Milling/Cutting Tool Diameter in Milling)/pi

Diameter of Tool given Proportion of Edge Engagement for Face Milling

Go Cutting Tool Diameter in Milling = Work Engagement in Milling/sin(Time Proportion of Cutting Edge Engagement Milling*pi)

Work Engagement given Proportion of Edge Engagement for Face Milling

Go Work Engagement in Milling = sin(Time Proportion of Cutting Edge Engagement Milling*pi)*Cutting Tool Diameter in Milling

Maximum Chip Thickness in Vertical Milling

Go Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling)

Feed Speed in Vertical Milling given Maximum Chip Thickness

Go Feed Speed in Milling = Maximum Chip Thickness Milling*Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling

Machining Time for Shaping Operation

Go Machining Time = Width of Workpiece/(Feed Rate in Milling*Reciprocating Strokes Frequency)

Machining Time for Milling Operation

Go Machining Time = (Length of Workpiece+Length of Approach in Milling)/Feed Speed in Milling

Minimum Length of Approach required in Face Milling

Go Length of Approach in Milling = Cutting Tool Diameter/2

Maximum Chip Thickness in Vertical Milling Formula

Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling)
t_max = V_feed/(N_teeth*v_rot)

Vertical Milling Machine

A Vertical Milling Machine is a precision tool used for shaping and fabrication by the removal of stock typically from metallic workpieces. Plastics and other materials can also be machined on the mill depending upon tooling and material.

How to Calculate Maximum Chip Thickness in Vertical Milling?

Maximum Chip Thickness in Vertical Milling calculator uses Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling) to calculate the Maximum Chip Thickness Milling, The Maximum Chip Thickness in Vertical Milling is the maximum thickness of the Non-Uniform Chip produced during the Vertical Milling Operation. Maximum Chip Thickness Milling is denoted by t_max symbol.

How to calculate Maximum Chip Thickness in Vertical Milling using this online calculator? To use this online calculator for Maximum Chip Thickness in Vertical Milling, enter Feed Speed in Milling (V_feed), Number of Teeth on Cutting Tool in Milling (N_teeth) & Rotational Frequency in Milling (v_rot) and hit the calculate button. Here is how the Maximum Chip Thickness in Vertical Milling calculation can be explained with given input values -> 5 = 0.825/(15*11).

FAQ

What is Maximum Chip Thickness in Vertical Milling?

The Maximum Chip Thickness in Vertical Milling is the maximum thickness of the Non-Uniform Chip produced during the Vertical Milling Operation and is represented as t_max = V_feed/(N_teeth*v_rot) or Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling). Feed Speed in Milling is the Feed given against a workpiece per unit time, Number of Teeth on Cutting Tool in Milling as the name says is the number of teeth on a Cutting Tool that actually participates in Machining & Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

How to calculate Maximum Chip Thickness in Vertical Milling?

The Maximum Chip Thickness in Vertical Milling is the maximum thickness of the Non-Uniform Chip produced during the Vertical Milling Operation is calculated using Maximum Chip Thickness Milling = Feed Speed in Milling/(Number of Teeth on Cutting Tool in Milling*Rotational Frequency in Milling). To calculate Maximum Chip Thickness in Vertical Milling, you need Feed Speed in Milling (V_feed), Number of Teeth on Cutting Tool in Milling (N_teeth) & Rotational Frequency in Milling (v_rot). With our tool, you need to enter the respective value for Feed Speed in Milling, Number of Teeth on Cutting Tool in Milling & Rotational Frequency in Milling and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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