Material Removal Rate in Plunge-Grinder Solution

STEP 0: Pre-Calculation Summary
Formula Used
Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Zw material = pi*f*dw*Vf
This formula uses 1 Constants, 4 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Material Removal Rate in Drilling - (Measured in Cubic Meter per Second) - Material removal rate in Drilling (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Feed Rate - (Measured in Meter Per Revolution) - Feed Rate is defined as the tool's distance travelled during one spindle revolution.
Work Surface Diameter - (Measured in Meter) - Work Surface Diameter is the diameter of a cylindrical Job or Workpiece before the Machining operation has been done on it.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
STEP 1: Convert Input(s) to Base Unit
Feed Rate: 0.7 Millimeter Per Revolution --> 0.0007 Meter Per Revolution (Check conversion here)
Work Surface Diameter: 25 Millimeter --> 0.025 Meter (Check conversion here)
Feed Speed: 0.1 Meter per Second --> 0.1 Meter per Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Zw material = pi*f*dw*Vf --> pi*0.0007*0.025*0.1
Evaluating ... ...
Zw material = 5.49778714378214E-06
STEP 3: Convert Result to Output's Unit
5.49778714378214E-06 Cubic Meter per Second --> No Conversion Required
FINAL ANSWER
5.49778714378214E-06 5.5E-6 Cubic Meter per Second <-- Material Removal Rate in Drilling
(Calculation completed in 00.020 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Osmania University (OU), Hyderabad
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10+ Grinding Operation Calculators

Spark Out time for Horizontal and Vertical Spindle Surface Grinder given Machining Time
Go Spark Out Time = Machining Time-(Depth of Cut/(2*Feed Rate*Frequency of Reciprocating Strokes))
Machining Time for Horizontal and Vertical Spindle Surface-Grinder
Go Machining Time = Depth of Cut/(2*Feed Rate*Frequency of Reciprocating Strokes)+Spark Out Time
Material Removal Rate in Cylindrical and Internal Grinder
Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed
Material Removal Rate in Plunge-Grinder
Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Machining Time for Plunge Grinder
Go Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time
Traverse Speed for Cylindrical and Internal Grinder given MRR
Go Traverse Speed = pi*Feed Rate*Work Surface Diameter/Metal removal rate
Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder
Go Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
Traverse Speed in Horizontal and Vertical Spindle Surface-Grinder given MRR
Go Traverse Speed = Feed Rate*Depth of Cut/Metal removal rate
Spark Out time for Cylindrical and Internal Grinder using Machining Time
Go Spark Out Time = Machining Time-(Depth of Cut/Feed Speed)
Machining Time for Cylindrical and Internal Grinder
Go Machining Time = Spark Out Time+Depth of Cut/Feed Speed

9 Material Removal Rate Calculators

Average Material Removal Rate given Depth of Cut for Boring Operation
Go Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter-Depth of Cut)
Average Material Removal Rate given Depth of Cut
Go Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter+Depth of Cut)
Material Removal Rate during Drilling Operation when Enlarging Existing Hole
Go Material Removal Rate in Drilling = pi*((Machine Surface Diameter^2)-(Work Surface Diameter^2))*Feed Speed/4
Material Removal Rate during Drilling Operation using Feed
Go Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4
Material Removal Rate in Cylindrical and Internal Grinder
Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed
Material Removal Rate in Plunge-Grinder
Go Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Material Removal Rate during Drilling Operation
Go Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Speed/4
Material Removal Rate in Horizontal and Vertical Spindle Surface-Grinder
Go Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
Average Material Removal Rate using Uncut Chip Cross-Section Area
Go Material Removal Rate in Drilling = Cross-sectional Area of Uncut Chip*Mean Cutting Speed

Material Removal Rate in Plunge-Grinder Formula

Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed
Zw material = pi*f*dw*Vf

Plunge Grinding

Plunge Grinding Operation is similar to Cylindrical Grinding Operation except the major difference is that the grinding wheel makes continuous contact with a single point of the object instead of traversing the object.

How to Calculate Material Removal Rate in Plunge-Grinder?

Material Removal Rate in Plunge-Grinder calculator uses Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed to calculate the Material Removal Rate in Drilling, The Material Removal Rate in Plunge-Grinder formula is defined as the removal of material per unit time from the workpiece when machined in Plunge Grinding Conditions. Material Removal Rate in Drilling is denoted by Zw material symbol.

How to calculate Material Removal Rate in Plunge-Grinder using this online calculator? To use this online calculator for Material Removal Rate in Plunge-Grinder, enter Feed Rate (f), Work Surface Diameter (dw) & Feed Speed (Vf) and hit the calculate button. Here is how the Material Removal Rate in Plunge-Grinder calculation can be explained with given input values -> 5.5E-6 = pi*0.0007*0.025*0.1.

FAQ

What is Material Removal Rate in Plunge-Grinder?
The Material Removal Rate in Plunge-Grinder formula is defined as the removal of material per unit time from the workpiece when machined in Plunge Grinding Conditions and is represented as Zw material = pi*f*dw*Vf or Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed. Feed Rate is defined as the tool's distance travelled during one spindle revolution, Work Surface Diameter is the diameter of a cylindrical Job or Workpiece before the Machining operation has been done on it & Feed Speed is the Feed given against a workpiece per unit time.
How to calculate Material Removal Rate in Plunge-Grinder?
The Material Removal Rate in Plunge-Grinder formula is defined as the removal of material per unit time from the workpiece when machined in Plunge Grinding Conditions is calculated using Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Feed Speed. To calculate Material Removal Rate in Plunge-Grinder, you need Feed Rate (f), Work Surface Diameter (dw) & Feed Speed (Vf). With our tool, you need to enter the respective value for Feed Rate, Work Surface Diameter & Feed Speed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Material Removal Rate in Drilling?
In this formula, Material Removal Rate in Drilling uses Feed Rate, Work Surface Diameter & Feed Speed. We can use 10 other way(s) to calculate the same, which is/are as follows -
  • Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
  • Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed
  • Material Removal Rate in Drilling = Cross-sectional Area of Uncut Chip*Mean Cutting Speed
  • Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter+Depth of Cut)
  • Material Removal Rate in Drilling = pi*Feed Rate*Depth of Cut*Angular Velocity of Job or Workpiece*(Machine Surface Diameter-Depth of Cut)
  • Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Speed/4
  • Material Removal Rate in Drilling = pi*((Machine Surface Diameter^2)-(Work Surface Diameter^2))*Feed Speed/4
  • Material Removal Rate in Drilling = pi*(Machine Surface Diameter^2)*Feed Rate*Rotational Frequency/4
  • Material Removal Rate in Drilling = pi*Feed Rate*Work Surface Diameter*Traverse Speed
  • Material Removal Rate in Drilling = Feed Rate*Depth of Cut*Traverse Speed
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