Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Calculator

✖Feed Speed is the Feed given against a workpiece per unit time.ⓘ Feed Speed [V_f]			+10% -10%
✖Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.ⓘ Depth of Cut in Milling [d_cut]			+10% -10%
✖The Diameter of Cutting Tool is the outer diameter of the cutting part of the tool.ⓘ Diameter of Cutting Tool [D_t]			+10% -10%
✖Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.ⓘ Number of Teeth on Cutting Tool [N_t]			+10% -10%
✖Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.ⓘ Rotational Frequency [V_rot]			+10% -10%

✖Max Chip Thickness is defined as the maximum thickness of the scraped chip produced during machining.ⓘ Maximum Chip Thickness obtained in Slab Milling using Depth of Cut [C_max]

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Formula

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Maximum Chip Thickness obtained in Slab Milling using Depth of Cut

Formula

`"C"_{"max"} = 2*"V"_{"f"}*sqrt("d"_{"cut"}/"D"_{"t"})/("N"_{"t"}*"V"_{"rot"})`

Example

`"5.25mm"=2*"0.84mm/s"*sqrt("11.25mm"/"45mm")/("16"*"0.01Hz")`

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Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Solution

STEP 0: Pre-Calculation Summary

Formula Used

Max Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut in Milling/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency)
C_max = 2*V_f*sqrt(d_cut/D_t)/(N_t*V_rot)
This formula uses 1 Functions, 6 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Max Chip Thickness - (Measured in Meter) - Max Chip Thickness is defined as the maximum thickness of the scraped chip produced during machining.
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
Depth of Cut in Milling - (Measured in Meter) - Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
Diameter of Cutting Tool - (Measured in Meter) - The Diameter of Cutting Tool is the outer diameter of the cutting part of the tool.
Number of Teeth on Cutting Tool - Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.
Rotational Frequency - (Measured in Hertz) - Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

STEP 1: Convert Input(s) to Base Unit

Feed Speed: 0.84 Millimeter per Second --> 0.00084 Meter per Second (Check conversion here)
Depth of Cut in Milling: 11.25 Millimeter --> 0.01125 Meter (Check conversion here)
Diameter of Cutting Tool: 45 Millimeter --> 0.045 Meter (Check conversion here)
Number of Teeth on Cutting Tool: 16 --> No Conversion Required
Rotational Frequency: 0.01 Hertz --> 0.01 Hertz No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

C_max = 2*V_f*sqrt(d_cut/D_t)/(N_t*V_rot) --> 2*0.00084*sqrt(0.01125/0.045)/(16*0.01)

Evaluating ... ...

C_max = 0.00525

STEP 3: Convert Result to Output's Unit

0.00525 Meter -->5.25 Millimeter (Check conversion here)

FINAL ANSWER

5.25 Millimeter <-- Max Chip Thickness

(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 10+ Slab and Slide Milling Calculators

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut

Go Max Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut in Milling/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency)

Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle

Go Max Chip Thickness = Feed Speed*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency)

Diameter of Tool given Proportion of Edge Engagement for Slab and Side Milling

Go Diameter of A Cutting Tool For Slab = 2*Work Engagement/(sin((Time Proportion of Cutting Edge Engagement-0.25)*2*pi)+1)

Work Engagement given Proportion of Edge Engagement for Slab and Side Milling

Go Work Engagement = (sin((Time Proportion of Cutting Edge Engagement-0.25)*2*pi)+1)*Diameter of A Cutting Tool For Slab/2

Proportion of Cutting Edge Engagement for Slab and Side Milling

Go Time Proportion of Cutting Edge Engagement = 0.25+(asin((2*Work Engagement/Diameter of a Cutting Tool)-1)/(2*pi))

Minimum Length of Approach required in Slab Milling

Go Length of Approach = sqrt(Depth of Cut in Milling*(Diameter of Cutting Tool-Depth of Cut in Milling))

Tool Engagement Angle in Slab Milling using Depth of Cut

Go Tool Engagement Angle in Milling = acos(1-(2*Depth of Cut in Milling/Diameter of Cutting Tool))

Depth of Cut in Slab Milling using Tool Engagement Angle

Go Depth of Cut in Milling = (1-cos(Tool Engagement Angle in Milling))*Diameter of Cutting Tool/2

Feed Speed of Workpiece in Slab Milling

Go Feed Speed = Feed Rate*Frequency of Reciprocating Strokes

Feed in Slab Milling given Feed Speed

Go Feed Rate = Feed Speed/Frequency of Reciprocating Strokes

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut Formula

Max Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut in Milling/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency)
C_max = 2*V_f*sqrt(d_cut/D_t)/(N_t*V_rot)

Thickness of Chip generated during Milling

The thickness of the chips on milling operation changes continuously and they have a complex shape that depends on many different factors. The Chip that is generated when the tool first contacts the surface is thin and then it grows to achieve the largest thickness at the end of the cutting.

How to Calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut calculator uses Max Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut in Milling/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency) to calculate the Max Chip Thickness, Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut. Max Chip Thickness is denoted by C_max symbol.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut using this online calculator? To use this online calculator for Maximum Chip Thickness obtained in Slab Milling using Depth of Cut, enter Feed Speed (V_f), Depth of Cut in Milling (d_cut), Diameter of Cutting Tool (D_t), Number of Teeth on Cutting Tool (N_t) & Rotational Frequency (V_rot) and hit the calculate button. Here is how the Maximum Chip Thickness obtained in Slab Milling using Depth of Cut calculation can be explained with given input values -> 5250 = 2*0.00084*sqrt(0.01125/0.045)/(16*0.01).

FAQ

What is Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut and is represented as C_max = 2*V_f*sqrt(d_cut/D_t)/(N_t*V_rot) or Max Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut in Milling/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency). Feed Speed is the Feed given against a workpiece per unit time, Depth of Cut in Milling is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction, The Diameter of Cutting Tool is the outer diameter of the cutting part of the tool, Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining & Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut?

Maximum Chip Thickness obtained in Slab Milling using Depth of Cut is a method to determine the maximum thickness of scraped Chip generated when worked under a given Depth of Cut is calculated using Max Chip Thickness = 2*Feed Speed*sqrt(Depth of Cut in Milling/Diameter of Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency). To calculate Maximum Chip Thickness obtained in Slab Milling using Depth of Cut, you need Feed Speed (V_f), Depth of Cut in Milling (d_cut), Diameter of Cutting Tool (D_t), Number of Teeth on Cutting Tool (N_t) & Rotational Frequency (V_rot). With our tool, you need to enter the respective value for Feed Speed, Depth of Cut in Milling, Diameter of Cutting Tool, Number of Teeth on Cutting Tool & Rotational Frequency and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Max Chip Thickness?

In this formula, Max Chip Thickness uses Feed Speed, Depth of Cut in Milling, Diameter of Cutting Tool, Number of Teeth on Cutting Tool & Rotational Frequency. We can use 1 other way(s) to calculate the same, which is/are as follows -

Max Chip Thickness = Feed Speed*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency)

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