Maximum undeformed chip thickness Calculator

✖Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel.ⓘ Maximum Width of Chip [w_gcMax]			+10% -10%
✖Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.ⓘ Grain Aspect Ratio in Grinding [r]			+10% -10%

✖Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.ⓘ Maximum undeformed chip thickness [t_gcMax]

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Formula

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Maximum undeformed chip thickness

Formula

`"t"_{"gcMax"} = "w"_{"gcMax"}/"r"`

Example

`"6mm"="7.5mm"/"1.25"`

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Maximum undeformed chip thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding
t_gcMax = w_gcMax/r
This formula uses 3 Variables

Variables Used

Maximum Undeformed Chip Thickness - (Measured in Meter) - Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.
Maximum Width of Chip - (Measured in Meter) - Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel.
Grain Aspect Ratio in Grinding - Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.

STEP 1: Convert Input(s) to Base Unit

Maximum Width of Chip: 7.5 Millimeter --> 0.0075 Meter (Check conversion here)
Grain Aspect Ratio in Grinding: 1.25 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_gcMax = w_gcMax/r --> 0.0075/1.25

Evaluating ... ...

t_gcMax = 0.006

STEP 3: Convert Result to Output's Unit

0.006 Meter -->6 Millimeter (Check conversion here)

FINAL ANSWER

6 Millimeter <-- Maximum Undeformed Chip Thickness

(Calculation completed in 00.004 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Machine Tools and Operations » Grinding Operation » Material Removed » Grinding Chip » Maximum undeformed chip thickness

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel

Go Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel)

Width of grinding path given Number of chips produced per time

Go Width of Grinding Path = Number of Chip Produced Per Unit Time/(Surface Speed of Grinding Wheel*Number of Active Grains Per Area on Wheel Surface)

Number of chip produced per unit time in Grinding

Go Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface

Average length of Chip given Average volume of each Chip

Go Average Length of a Chip = (6*Average Volume of Each Chip)/(Maximum Width of Chip*Maximum Undeformed Chip Thickness)

Maximum Width of Chip given Average volume of each Chip

Go Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)

Angle made by length of chip given Infeed

Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Maximum undeformed chip thickness given average volume of each chip

Go Maximum Undeformed Chip Thickness = 6*Average Volume of Each Chip/(Maximum Width of Chip*Average Length of a Chip)

Average Volume of each Chip

Go Average Volume of Each Chip = Maximum Width of Chip*Maximum Undeformed Chip Thickness*Average Length of a Chip/6

Angle made by length of chip

Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Average length of chip given Infeed

Go Average Chip Length = sqrt(Infeed Provided by Grinding Wheel*Diameter of Grinding Wheel Tool)

Metal removal rate given number of chip produced and volume of each chip

Go Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding

Average Volume of each chip given metal removal rate in grinding

Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced Per Unit Time

Number of chip produce per time given metal removal rate

Go Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding

Infeed given Diameter of wheel and average length of chip

Go Infeed Provided by Grinding Wheel = (Average Chip Length^2)/Diameter of Grinding Wheel Tool

Maximum Width of Chip given Max undeformed Chip thickness

Go Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness

Maximum undeformed chip thickness

Go Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding

Maximum undeformed chip thickness Formula

Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding
t_gcMax = w_gcMax/r

What is grain aspect ratio in grinding?

Grain aspect ratio in grinding refers to the ratio of the length to the width of a single abrasive grain on the grinding wheel. It is an important parameter that can impact the grinding process's effectiveness and the quality of the grinding surface. A higher grain aspect ratio can lead to longer chip formation, potentially resulting in improved material removal rates and better surface finish. However, it can also increase the likelihood of grain fracture and wheel wear. Conversely, a lower grain aspect ratio can lead to shorter chip formation, reduced material removal rates, and better wheel durability.

How to Calculate Maximum undeformed chip thickness?

Maximum undeformed chip thickness calculator uses Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding to calculate the Maximum Undeformed Chip Thickness, Maximum undeformed chip thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip. It is a significant parameter that reflects grinding wheel efficiency and influences chip formation, surface finish, and material removal rate. Maximum Undeformed Chip Thickness is denoted by t_gcMax symbol.

How to calculate Maximum undeformed chip thickness using this online calculator? To use this online calculator for Maximum undeformed chip thickness, enter Maximum Width of Chip (w_gcMax) & Grain Aspect Ratio in Grinding (r) and hit the calculate button. Here is how the Maximum undeformed chip thickness calculation can be explained with given input values -> 6000 = 0.0075/1.25.

FAQ

What is Maximum undeformed chip thickness?

Maximum undeformed chip thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip. It is a significant parameter that reflects grinding wheel efficiency and influences chip formation, surface finish, and material removal rate and is represented as t_gcMax = w_gcMax/r or Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding. Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel & Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.

How to calculate Maximum undeformed chip thickness?

Maximum undeformed chip thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip. It is a significant parameter that reflects grinding wheel efficiency and influences chip formation, surface finish, and material removal rate is calculated using Maximum Undeformed Chip Thickness = Maximum Width of Chip/Grain Aspect Ratio in Grinding. To calculate Maximum undeformed chip thickness, you need Maximum Width of Chip (w_gcMax) & Grain Aspect Ratio in Grinding (r). With our tool, you need to enter the respective value for Maximum Width of Chip & Grain Aspect Ratio in Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Maximum Undeformed Chip Thickness?

In this formula, Maximum Undeformed Chip Thickness uses Maximum Width of Chip & Grain Aspect Ratio in Grinding. We can use 1 other way(s) to calculate the same, which is/are as follows -

Maximum Undeformed Chip Thickness = 6*Average Volume of Each Chip/(Maximum Width of Chip*Average Length of a Chip)

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