Maximum undeformed chip thickness Calculator

✖Maximum width of chip in Grinding is defined as the maximum amount of chip width that can be obtained during grinding.ⓘ Maximum width of chip in Grinding [a_{w max}]			+10% -10%
✖Grain aspect ratio in Grinding is the ratio of maximum width of the chip to the maximum undeformed chip thickness.ⓘ Grain aspect ratio in Grinding [r_grain]			+10% -10%

✖Maximum Undeformed Chip Thickness in Grinding is the maximum thickness of an undeformed chip after grinding operation.ⓘ Maximum undeformed chip thickness [a_{c max}]

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Formula

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Maximum undeformed chip thickness

Formula

`"a"_{"c max"} = "a"_{"w max"}/"r"_{"grain"}`

Example

`"6mm"="7.5mm"/"1.25"`

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Maximum undeformed chip thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding
a_{c max} = a_{w max}/r_grain
This formula uses 3 Variables

Variables Used

Maximum Undeformed Chip Thickness in Grinding - (Measured in Meter) - Maximum Undeformed Chip Thickness in Grinding is the maximum thickness of an undeformed chip after grinding operation.
Maximum width of chip in Grinding - (Measured in Meter) - Maximum width of chip in Grinding is defined as the maximum amount of chip width that can be obtained during grinding.
Grain aspect ratio in Grinding - Grain aspect ratio in Grinding is the ratio of maximum width of the chip to the maximum undeformed chip thickness.

STEP 1: Convert Input(s) to Base Unit

Maximum width of chip in Grinding: 7.5 Millimeter --> 0.0075 Meter (Check conversion here)
Grain aspect ratio in Grinding: 1.25 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

a_{c max} = a_{w max}/r_grain --> 0.0075/1.25

Evaluating ... ...

a_{c max} = 0.006

STEP 3: Convert Result to Output's Unit

0.006 Meter -->6 Millimeter (Check conversion here)

FINAL ANSWER

6 Millimeter <-- Maximum Undeformed Chip Thickness in Grinding

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< 18 Grinding Chip Calculators

Maximum undeformed chip thickness given constant for grinding wheel

Go Maximum Undeformed Chip Width in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed in Grinding Machine))/Surface Speed of Grinding Wheel)

Width of grinding path given Number of chips produced per time

Go Width of Grinding Path = Number of Chip Produced per Unit Time/(Surface Speed of Grinding Wheel*Number of active grains per Area on wheel surface)

Number of chip produced per unit time in Grinding

Go Number of Chip Produced per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of active grains per Area on wheel surface

Average length of Chip given Average volume of each Chip

Go Average Length of Chip = (6*Average volume of each Chip)/(Maximum width of chip in Grinding*Maximum Undeformed Chip Thickness in Grinding)

Maximum Width of Chip given Average volume of each Chip

Go Maximum width of chip in Grinding = (6*Average volume of each Chip)/(Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip)

Maximum undeformed chip thickness given average volume of each chip

Go Maximum Undeformed Chip Thickness in Grinding = 6*Average volume of each Chip/(Maximum width of chip in Grinding*Average Length of Chip)

Average Volume of each Chip

Go Average volume of each Chip = Maximum width of chip in Grinding*Maximum Undeformed Chip Thickness in Grinding*Average Length of Chip/6

Angle made by length of chip given Infeed

Go Angle made by the length of the chip = acos(1-(2*Infeed in Grinding Machine/Diameter of Grinding Tool Wheel))

Infeed for given Angle made by length of chip

Go Infeed in Grinding Machine = (1-cos(Angle made by the length of the chip))*Diameter of Grinding Tool Wheel/2

Angle made by length of chip

Go Angle made by the length of the chip = asin(2*Average Length of Chip/Diameter of Grinding Tool Wheel)

Average length of chip

Go Average Length of Chip = Diameter of Grinding Tool Wheel*sin(Angle made by the length of the chip)/2

Average length of chip given Infeed

Go Average Chip Length = sqrt(Infeed in Grinding Machine*Diameter of Grinding Tool Wheel)

Maximum Width of Chip given Max undeformed Chip thickness

Go Maximum width of chip in Grinding = Grain aspect ratio in Grinding*Maximum Undeformed Chip Thickness in Grinding

Maximum undeformed chip thickness

Go Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding

Metal removal rate given number of chip produced and volume of each chip

Go Material Removal Rate = Number of Chip Produced per Unit Time*Average Volume of Each Chip in Grinding

Average Volume of each chip given metal removal rate in grinding

Go Average Volume of Each Chip in Grinding = Material Removal Rate/Number of Chip Produced per Unit Time

Number of chip produce per time given metal removal rate

Go Number of Chip Produced per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding

Infeed given Diameter of wheel and average length of chip

Go Infeed in Grinding Machine = (Average Chip Length^2)/Diameter of Grinding Tool Wheel

Maximum undeformed chip thickness Formula

Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding
a_{c max} = a_{w max}/r_grain

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface.

How to Calculate Maximum undeformed chip thickness?

Maximum undeformed chip thickness calculator uses Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding to calculate the Maximum Undeformed Chip Thickness in Grinding, The Maximum undeformed chip thickness is the most important parameter to characterize ductile-mode grinding. Maximum Undeformed Chip Thickness in Grinding is denoted by a_{c max} symbol.

How to calculate Maximum undeformed chip thickness using this online calculator? To use this online calculator for Maximum undeformed chip thickness, enter Maximum width of chip in Grinding (a_{w max}) & Grain aspect ratio in Grinding (r_grain) and hit the calculate button. Here is how the Maximum undeformed chip thickness calculation can be explained with given input values -> 6000 = 0.0075/1.25.

FAQ

What is Maximum undeformed chip thickness?

The Maximum undeformed chip thickness is the most important parameter to characterize ductile-mode grinding and is represented as a_{c max} = a_{w max}/r_grain or Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding. Maximum width of chip in Grinding is defined as the maximum amount of chip width that can be obtained during grinding & Grain aspect ratio in Grinding is the ratio of maximum width of the chip to the maximum undeformed chip thickness.

How to calculate Maximum undeformed chip thickness?

The Maximum undeformed chip thickness is the most important parameter to characterize ductile-mode grinding is calculated using Maximum Undeformed Chip Thickness in Grinding = Maximum width of chip in Grinding/Grain aspect ratio in Grinding. To calculate Maximum undeformed chip thickness, you need Maximum width of chip in Grinding (a_{w max}) & Grain aspect ratio in Grinding (r_grain). With our tool, you need to enter the respective value for Maximum width of chip in Grinding & Grain aspect ratio in Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Maximum Undeformed Chip Thickness in Grinding?

In this formula, Maximum Undeformed Chip Thickness in Grinding uses Maximum width of chip in Grinding & Grain aspect ratio in Grinding. We can use 1 other way(s) to calculate the same, which is/are as follows -

Maximum Undeformed Chip Thickness in Grinding = 6*Average volume of each Chip/(Maximum width of chip in Grinding*Average Length of Chip)

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