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Radius of chip curvature given constant of material Solution

STEP 0: Pre-Calculation Summary
Formula Used
radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2))
rchip = ((ln)-((K)*(ao))^2)/(2*(h)+(h/2))
This formula uses 4 Variables
Variables Used
Chip-Breaker distance - Chip-Breaker distance is defined as the distance between the tool point and the chip breaker. (Measured in Millimeter)
Constant of material - Constant of material is the constant for the material from which the chip is formed. (Measured in X)
Chip Thickness - Chip Thickness is defined as the actual thickness of the chip after cutting. (Measured in Meter)
Chip breaker height - Chip breaker height is defined as the height of the chip breaker on the tool. (Measured in Millimeter)
STEP 1: Convert Input(s) to Base Unit
Chip-Breaker distance: 1 Millimeter --> 0.001 Meter (Check conversion here)
Constant of material: 1 X --> 1 Percentage (Check conversion here)
Chip Thickness: 1 Meter --> 1 Meter No Conversion Required
Chip breaker height: 1 Millimeter --> 0.001 Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
rchip = ((ln)-((K)*(ao))^2)/(2*(h)+(h/2)) --> ((0.001)-((1)*(1))^2)/(2*(0.001)+(0.001/2))
Evaluating ... ...
rchip = -399.6
STEP 3: Convert Result to Output's Unit
-399.6 Meter -->-399600 Millimeter (Check conversion here)
FINAL ANSWER
-399600 Millimeter <-- Radius of chip curvature
(Calculation completed in 00.015 seconds)

4 Chip control Calculators

Radius of chip curvature given constant of material
radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2)) Go
Chip Thickness when material constant is unity
chip_thickness = Chip-Breaker distance-sqrt((Radius of chip curvature*2*Chip breaker height)-(Chip breaker height^2)) Go
Chip thickness given length of chip tool contact
chip_thickness = Length of chip tool contact/Constant of material Go
Constant for length of chip tool contact
constant_of_material = Length of chip tool contact/Chip Thickness Go

Radius of chip curvature given constant of material Formula

radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2))
rchip = ((ln)-((K)*(ao))^2)/(2*(h)+(h/2))

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface.

What is the minimum chip thickness?

Finally, it is concluded that minimum uncut chip thickness varies practically from 1/4 to 1/3 of tool cutting edge, regardless of workpiece material, tool geometry, mechanical machining process, and technique used for measuring or estimating human, i.e. numerical, analytical or experimental.

How to Calculate Radius of chip curvature given constant of material?

Radius of chip curvature given constant of material calculator uses radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2)) to calculate the Radius of chip curvature, The Radius of chip curvature given constant of material formula is defined as the radius that maintains a constant radius of curvature until the chip breaks away or clears the chip breaker. Radius of chip curvature is denoted by rchip symbol.

How to calculate Radius of chip curvature given constant of material using this online calculator? To use this online calculator for Radius of chip curvature given constant of material, enter Chip-Breaker distance (ln), Constant of material (K), Chip Thickness (ao) & Chip breaker height (h) and hit the calculate button. Here is how the Radius of chip curvature given constant of material calculation can be explained with given input values -> -399600 = ((0.001)-((1)*(1))^2)/(2*(0.001)+(0.001/2)).

FAQ

What is Radius of chip curvature given constant of material?
The Radius of chip curvature given constant of material formula is defined as the radius that maintains a constant radius of curvature until the chip breaks away or clears the chip breaker and is represented as rchip = ((ln)-((K)*(ao))^2)/(2*(h)+(h/2)) or radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2)). Chip-Breaker distance is defined as the distance between the tool point and the chip breaker, Constant of material is the constant for the material from which the chip is formed, Chip Thickness is defined as the actual thickness of the chip after cutting & Chip breaker height is defined as the height of the chip breaker on the tool.
How to calculate Radius of chip curvature given constant of material?
The Radius of chip curvature given constant of material formula is defined as the radius that maintains a constant radius of curvature until the chip breaks away or clears the chip breaker is calculated using radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2)). To calculate Radius of chip curvature given constant of material, you need Chip-Breaker distance (ln), Constant of material (K), Chip Thickness (ao) & Chip breaker height (h). With our tool, you need to enter the respective value for Chip-Breaker distance, Constant of material, Chip Thickness & Chip breaker height and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Radius of chip curvature?
In this formula, Radius of chip curvature uses Chip-Breaker distance, Constant of material, Chip Thickness & Chip breaker height. We can use 4 other way(s) to calculate the same, which is/are as follows -
  • chip_thickness = Length of chip tool contact/Constant of material
  • constant_of_material = Length of chip tool contact/Chip Thickness
  • chip_thickness = Chip-Breaker distance-sqrt((Radius of chip curvature*2*Chip breaker height)-(Chip breaker height^2))
  • radius_of_chip_curvature = ((Chip-Breaker distance)-((Constant of material)*(Chip Thickness))^2)/(2*(Chip breaker height)+(Chip breaker height/2))
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