Rate of Heat generated in Secondary Shear Zone given Average Temperature Calculator

✖The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.ⓘ Average Temp Rise of Chip in Secondary Shear Zone [θ_f]			+10% -10%
✖The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.ⓘ Specific Heat Capacity of Workpiece [C]			+10% -10%
✖The Density of work piece is the mass per unit volume ratio of the material of workpiece.ⓘ Density of work piece [ρ_{work piece}]			+10% -10%
✖Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).ⓘ Cutting Speed [V_cutting]			+10% -10%
✖Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.ⓘ Undeformed Chip Thickness [a_c]			+10% -10%
✖Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.ⓘ Depth of Cut [d_cut]			+10% -10%

✖The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.ⓘ Rate of Heat generated in Secondary Shear Zone given Average Temperature [P_f]

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Formula

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Rate of Heat generated in Secondary Shear Zone given Average Temperature

Formula

`"P"_{"f"} = ("θ"_{"f"}*"C"*"ρ"_{"work piece"}*"V"_{"cutting"}*"a"_{"c"}*"d"_{"cut"})`

Example

`"399.843W"=("88.5°C"*"502J/(kg*K)"*"7200kg/m³"*"2m/s"*"0.25mm"*"2.5mm")`

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Rate of Heat generated in Secondary Shear Zone given Average Temperature Solution

STEP 0: Pre-Calculation Summary

Formula Used

Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
P_f = (θ_f*C*ρ_{work piece}*V_cutting*a_c*d_cut)
This formula uses 7 Variables

Variables Used

Rate of Heat Gen in Secondary Shear Zone - (Measured in Watt) - The Rate of Heat Gen in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip-tool contact region.
Average Temp Rise of Chip in Secondary Shear Zone - (Measured in Kelvin) - The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.
Specific Heat Capacity of Workpiece - (Measured in Joule per Kilogram per K) - The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.
Density of work piece - (Measured in Kilogram per Cubic Meter) - The Density of work piece is the mass per unit volume ratio of the material of workpiece.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).
Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.

STEP 1: Convert Input(s) to Base Unit

Average Temp Rise of Chip in Secondary Shear Zone: 88.5 Degree Celsius --> 88.5 Kelvin (Check conversion here)
Specific Heat Capacity of Workpiece: 502 Joule per Kilogram per K --> 502 Joule per Kilogram per K No Conversion Required
Density of work piece: 7200 Kilogram per Cubic Meter --> 7200 Kilogram per Cubic Meter No Conversion Required
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required
Undeformed Chip Thickness: 0.25 Millimeter --> 0.00025 Meter (Check conversion here)
Depth of Cut: 2.5 Millimeter --> 0.0025 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

P_f = (θ_f*C*ρ_{work piece}*V_cutting*a_c*d_cut) --> (88.5*502*7200*2*0.00025*0.0025)

Evaluating ... ...

P_f = 399.843

STEP 3: Convert Result to Output's Unit

399.843 Watt --> No Conversion Required

FINAL ANSWER

399.843 Watt <-- Rate of Heat Gen in Secondary Shear Zone

(Calculation completed in 00.004 seconds)

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Home » Engineering » Production Engineering » Metal Machining » Metal Machining Dynamics » Temperatures in Metal Cutting » Heat Conduction Rate » Rate of Heat generated in Secondary Shear Zone given Average Temperature

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 9 Heat Conduction Rate Calculators

Rate of Heat Generated in Primary Shear Zone given Temperature Rise

Go Rate of Heat Generation in Primary Shear Zone = (Average Temperature Rise*Density of work piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)/(1-Fraction of Heat Conducted into the workpiece)

Rate of Heat generated in Secondary Shear Zone given Average Temperature

Go Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Rate of Heat Conduction into Workpiece given Total Rate of Heat Generation

Go Rate of Heat Conduction into the Workpiece = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Transportation by Chip-Rate of Heat Conduction into the Tool

Rate of Heat Transportation by Chip given Total Rate of Heat Generation

Go Rate of Heat Transportation by Chip = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Conduction into the Workpiece-Rate of Heat Conduction into the Tool

Rate of Heat Conduction into Tool given Total Rate of Heat Generation

Go Rate of Heat Conduction into the Tool = Total Rate of Heat Generation in Metal Cutting-Rate of Heat Transportation by Chip-Rate of Heat Conduction into the Workpiece

Total Rate of Heat Generation

Go Total Rate of Heat Generation in Metal Cutting = Rate of Heat Transportation by Chip+Rate of Heat Conduction into the Workpiece+Rate of Heat Conduction into the Tool

Rate of Heat Generation in Primary Deformation using Rate of Energy Consumption

Go Rate of Heat Generation in Primary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Gen in Secondary Shear Zone

Rate of Energy Consumption using Rate of Heat Generation during Machining

Go Rate of Energy Consumption during Machining = Rate of Heat Generation in Primary Shear Zone+Rate of Heat Gen in Secondary Shear Zone

Rate of Heat Generation in Secondary Deformation Zone

Go Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone

Rate of Heat generated in Secondary Shear Zone given Average Temperature Formula

What is rate of heat generated in the secondary shear zone?

The rate of heat generated in the secondary shear zone when the average temperature is given is defined as the amount of heat generated when the material passes through the secondary deformation plane.

How to Calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature?

Rate of Heat generated in Secondary Shear Zone given Average Temperature calculator uses Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut) to calculate the Rate of Heat Gen in Secondary Shear Zone, The Rate of heat generated in Secondary Shear Zone given average temperature is defined as the amount of heat generated when the material passes through the secondary deformation plane. Rate of Heat Gen in Secondary Shear Zone is denoted by P_f symbol.

How to calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature using this online calculator? To use this online calculator for Rate of Heat generated in Secondary Shear Zone given Average Temperature, enter Average Temp Rise of Chip in Secondary Shear Zone (θ_f), Specific Heat Capacity of Workpiece (C), Density of work piece (ρ_{work piece}), Cutting Speed (V_cutting), Undeformed Chip Thickness (a_c) & Depth of Cut (d_cut) and hit the calculate button. Here is how the Rate of Heat generated in Secondary Shear Zone given Average Temperature calculation can be explained with given input values -> 399.843 = (88.5*502*7200*2*0.00025*0.0025).

FAQ

What is Rate of Heat generated in Secondary Shear Zone given Average Temperature?

The Rate of heat generated in Secondary Shear Zone given average temperature is defined as the amount of heat generated when the material passes through the secondary deformation plane and is represented as P_f = (θ_f*C*ρ_{work piece}*V_cutting*a_c*d_cut) or Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone, The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius, The Density of work piece is the mass per unit volume ratio of the material of workpiece, Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute), Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces & Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.

How to calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature?

The Rate of heat generated in Secondary Shear Zone given average temperature is defined as the amount of heat generated when the material passes through the secondary deformation plane is calculated using Rate of Heat Gen in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of work piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). To calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature, you need Average Temp Rise of Chip in Secondary Shear Zone (θ_f), Specific Heat Capacity of Workpiece (C), Density of work piece (ρ_{work piece}), Cutting Speed (V_cutting), Undeformed Chip Thickness (a_c) & Depth of Cut (d_cut). With our tool, you need to enter the respective value for Average Temp Rise of Chip in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Density of work piece, Cutting Speed, Undeformed Chip Thickness & Depth of Cut and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Rate of Heat Gen in Secondary Shear Zone?

In this formula, Rate of Heat Gen in Secondary Shear Zone uses Average Temp Rise of Chip in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Density of work piece, Cutting Speed, Undeformed Chip Thickness & Depth of Cut. We can use 1 other way(s) to calculate the same, which is/are as follows -

Rate of Heat Gen in Secondary Shear Zone = Rate of Energy Consumption during Machining-Rate of Heat Generation in Primary Shear Zone

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