Tool Feed Speed given Volumetric Material Removal Rate Solution

STEP 0: Pre-Calculation Summary
Formula Used
Feed Speed = Metal Removal Rate/Area of Penetration
Vf = Zr/A
This formula uses 3 Variables
Variables Used
Feed Speed - (Measured in Meter per Second) - Feed Speed is the Feed given against a workpiece per unit time.
Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Area of Penetration - (Measured in Square Meter) - Area of Penetration is area of penetration of electrons.
STEP 1: Convert Input(s) to Base Unit
Metal Removal Rate: 38 Cubic Millimeter per Second --> 3.8E-08 Cubic Meter per Second (Check conversion here)
Area of Penetration: 7.6 Square Centimeter --> 0.00076 Square Meter (Check conversion here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Vf = Zr/A --> 3.8E-08/0.00076
Evaluating ... ...
Vf = 5E-05
STEP 3: Convert Result to Output's Unit
5E-05 Meter per Second -->0.05 Millimeter per Second (Check conversion here)
FINAL ANSWER
0.05 Millimeter per Second <-- Feed Speed
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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3 Tool Feed Speed Calculators

Tool Feed Speed given Gap between Tool and Work Surface
Go Feed Speed = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Gap Between Tool and Work Surface)
Tool Feed Speed given Current Supplied
Go Feed Speed = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/(Work Piece Density*Area of Penetration)
Tool Feed Speed given Volumetric Material Removal Rate
Go Feed Speed = Metal Removal Rate/Area of Penetration

Tool Feed Speed given Volumetric Material Removal Rate Formula

Feed Speed = Metal Removal Rate/Area of Penetration
Vf = Zr/A

Tool Life in ECM

There is no mechanical contact between the workpiece and the tool. The fast-moving electrolyte removes the depleted material while it is in solution before it can become plated on the tool. Hence there is neither tool wear nor plating of the workpiece material on the tool so that one tool can produce a large number of components during its life.

How to Calculate Tool Feed Speed given Volumetric Material Removal Rate?

Tool Feed Speed given Volumetric Material Removal Rate calculator uses Feed Speed = Metal Removal Rate/Area of Penetration to calculate the Feed Speed, The Tool Feed Speed given Volumetric Material Removal Rate is a method to determine the maximum speed by which the tool can remove the material when the total Volume Removal Rate is given. Feed Speed is denoted by Vf symbol.

How to calculate Tool Feed Speed given Volumetric Material Removal Rate using this online calculator? To use this online calculator for Tool Feed Speed given Volumetric Material Removal Rate, enter Metal Removal Rate (Zr) & Area of Penetration (A) and hit the calculate button. Here is how the Tool Feed Speed given Volumetric Material Removal Rate calculation can be explained with given input values -> 50.66667 = 3.8E-08/0.00076.

FAQ

What is Tool Feed Speed given Volumetric Material Removal Rate?
The Tool Feed Speed given Volumetric Material Removal Rate is a method to determine the maximum speed by which the tool can remove the material when the total Volume Removal Rate is given and is represented as Vf = Zr/A or Feed Speed = Metal Removal Rate/Area of Penetration. Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine & Area of Penetration is area of penetration of electrons.
How to calculate Tool Feed Speed given Volumetric Material Removal Rate?
The Tool Feed Speed given Volumetric Material Removal Rate is a method to determine the maximum speed by which the tool can remove the material when the total Volume Removal Rate is given is calculated using Feed Speed = Metal Removal Rate/Area of Penetration. To calculate Tool Feed Speed given Volumetric Material Removal Rate, you need Metal Removal Rate (Zr) & Area of Penetration (A). With our tool, you need to enter the respective value for Metal Removal Rate & Area of Penetration and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Feed Speed?
In this formula, Feed Speed uses Metal Removal Rate & Area of Penetration. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Feed Speed = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/(Work Piece Density*Area of Penetration)
  • Feed Speed = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Gap Between Tool and Work Surface)
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