Total Non-Productive Cost Solution

STEP 0: Pre-Calculation Summary
Formula Used
Total Production Cost = Non-Productive Time*Machining and Operating Rate
TPC = NPT*M
This formula uses 3 Variables
Variables Used
Total Production Cost - Total Production Cost is the total amount that it takes to produce a batch of components from scratch.
Non-Productive Time - (Measured in Second) - Non-Productive Time is the total time wasted in setting up the machine or workpiece for a particular process.
Machining and Operating Rate - Machining and Operating Rate is the money charged for processing on and operating machines per unit time, including overheads.
STEP 1: Convert Input(s) to Base Unit
Non-Productive Time: 20 Minute --> 1200 Second (Check conversion here)
Machining and Operating Rate: 100 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
TPC = NPT*M --> 1200*100
Evaluating ... ...
TPC = 120000
STEP 3: Convert Result to Output's Unit
120000 --> No Conversion Required
FINAL ANSWER
120000 <-- Total Production Cost
(Calculation completed in 00.004 seconds)

Credits

Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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22 Economics Of Metal-Cutting Operation Calculators

Total Production Time given Time for Individual Operation and Batch Size
Go Total Production Time = (Batch Size*Setup Time+Batch Size*Machining Time+Number of Tools Used*Time to Change One Tool)
Non-Productive Time for Each Component given Average Production Time
Go Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
Time for changing one Tool given Average Production Time
Go Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used
Machining Time of Each Component given Average Production Time
Go Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)
Batch Size given Average Production Time
Go Batch Size = Time to Change One Tool*Number of Tools Used/(Average Production Time-(Setup Time+Machining Time))
Average Production Time of Each Component
Go Average Production Time = Setup Time+Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)
Total Production Time
Go Total Production Time = (Total Machining Time+Non-Productive Time+Total Tool Changing Time)
Machining and Operating Rate given Total Machining and Operating Cost
Go Machining and Operating Rate = Total Machining And Operating Cost/Total Production Time
Total Production Time given Total Machining and Operating Cost
Go Total Production Time = Total Machining And Operating Cost/Machining and Operating Rate
Total Machining and Operating Cost
Go Total Machining And Operating Cost = Machining and Operating Rate*Total Production Time
Total Non-Productive Cost
Go Total Production Cost = Non-Productive Time*Machining and Operating Rate
Total Tool-Changing Cost
Go Total Tool Changing Cost = Total Tool Changing Time*Number of Tools Used
Time for Changing one Tool given Total Tool Changing Time
Go Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
Total Tool Changing Time
Go Total Tool Changing Time = Number of Tools Used*Time to Change One Tool
Cost of Tool given Total Cost of Tools
Go Cost of a Tool = Total Cost of Tools Used/Number of Tools Used
Total Cost of Tools Used
Go Total Cost of Tools Used = Number of Tools Used*Cost of a Tool
Machining Time for one Component using Total Machining Time
Go Machining Time = Total Machining Time/Batch Size
Total Machining Time or Total Machine Time
Go Total Machining Time = Batch Size*Machining Time
Size of Batch given Total Machining Time
Go Batch Size = Total Machining Time/Machining Time
Load or Unload or Setup Time given Total Non-Productive Time
Go Setup Time = Non-Productive Time/Batch Size
Size of Batch using Total Non-Productive Time
Go Batch Size = Non-Productive Time/Setup Time
Total Non-Productive Time
Go Non-Productive Time = Batch Size*Setup Time

Total Non-Productive Cost Formula

Total Production Cost = Non-Productive Time*Machining and Operating Rate
TPC = NPT*M

How is Non-Productive Cost generated?

The non-productive cost is generated on the processes that do not result in any productivity or profit whatsoever. This happens generally due to the time taken by the operator to perform activities such as setting up workpieces, positioning tools to start position, etc.

How to Calculate Total Non-Productive Cost?

Total Non-Productive Cost calculator uses Total Production Cost = Non-Productive Time*Machining and Operating Rate to calculate the Total Production Cost, The Total Non-Productive Cost is defined as the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components. Total Production Cost is denoted by TPC symbol.

How to calculate Total Non-Productive Cost using this online calculator? To use this online calculator for Total Non-Productive Cost, enter Non-Productive Time (NPT) & Machining and Operating Rate (M) and hit the calculate button. Here is how the Total Non-Productive Cost calculation can be explained with given input values -> 120000 = 1200*100.

FAQ

What is Total Non-Productive Cost?
The Total Non-Productive Cost is defined as the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components and is represented as TPC = NPT*M or Total Production Cost = Non-Productive Time*Machining and Operating Rate. Non-Productive Time is the total time wasted in setting up the machine or workpiece for a particular process & Machining and Operating Rate is the money charged for processing on and operating machines per unit time, including overheads.
How to calculate Total Non-Productive Cost?
The Total Non-Productive Cost is defined as the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components is calculated using Total Production Cost = Non-Productive Time*Machining and Operating Rate. To calculate Total Non-Productive Cost, you need Non-Productive Time (NPT) & Machining and Operating Rate (M). With our tool, you need to enter the respective value for Non-Productive Time & Machining and Operating Rate and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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