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Volume of crater related to mean current setting Solution

STEP 0: Pre-Calculation Summary
Formula Used
Volume of crater = (3.25*10^6/Ultimate Tensile Strength)*Sparking time*Mean current setting^(3/2)
V = (3.25*10^6/Sut)*τs*Im^(3/2)
This formula uses 3 Variables
Variables Used
Ultimate Tensile Strength - Ultimate tensile strength (UTS) is the maximum stress that a material can withstand while being stretched or pulled. (Measured in Megapascal)
Sparking time - Sparking time is defined as the time for which a spark is sustained. (Measured in Second)
Mean current setting - Mean current setting is the current set to mean current value during unconventional machining of EDM. (Measured in Ampere)
STEP 1: Convert Input(s) to Base Unit
Ultimate Tensile Strength: 100 Megapascal --> 100000000 Pascal (Check conversion here)
Sparking time: 10 Second --> 10 Second No Conversion Required
Mean current setting: 1 Ampere --> 1 Ampere No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
V = (3.25*10^6/Sut)*τs*Im^(3/2) --> (3.25*10^6/100000000)*10*1^(3/2)
Evaluating ... ...
V = 0.325
STEP 3: Convert Result to Output's Unit
0.325 Square Meter -->325000 Square Millimeter (Check conversion here)
FINAL ANSWER
325000 Square Millimeter <-- Volume of crater
(Calculation completed in 00.016 seconds)

6 Volume of crater made by an electric spark Calculators

Diameter of crater
Larger diameter = sqrt((8*(Volume of crater-(pi/6)*(Depth of machined surface^3)))/(pi*Depth of machined surface)) Go
Mean current setting from crater volume
Mean current setting = ((Volume of crater*Ultimate Tensile Strength)/(6.25*10^6*Sparking time))^(2/3) Go
Discharge duration of single pulse
Sparking time = (Volume of crater*Ultimate Tensile Strength)/(6.25*10^6*(Mean current setting^(3/2))) Go
Ultimate tensile strength of work piece material
Ultimate Tensile Strength = (6.25*10^6*Sparking time*(Mean current setting^(3/2)))/Volume of crater Go
Volume of crater related to mean current setting
Volume of crater = (3.25*10^6/Ultimate Tensile Strength)*Sparking time*Mean current setting^(3/2) Go
For copper electrode and kerosene dielectric
Volume of crater = 1.42*Capacitance*Discharge voltage Go

Volume of crater related to mean current setting Formula

Volume of crater = (3.25*10^6/Ultimate Tensile Strength)*Sparking time*Mean current setting^(3/2)
V = (3.25*10^6/Sut)*τs*Im^(3/2)

What factors affects surface finish during EDM ?

The amount of material removed and the surface finish produced is dependent upon the current in the spark. The material removed by the spark can be assumed to be a crater. The amount removed therefore will depend upon the crater depth, which is directly proportional to the current. Thus as the material removed increases and at the same time the surface finish also decreases. However, decreasing the current in the spark, but increasing its frequency will improve the surface finish in view of the small crater size, but at the same time the material removal rate can be maintained by increasing the frequency.

How to Calculate Volume of crater related to mean current setting?

Volume of crater related to mean current setting calculator uses Volume of crater = (3.25*10^6/Ultimate Tensile Strength)*Sparking time*Mean current setting^(3/2) to calculate the Volume of crater, The Volume of crater related to mean current setting formula is defined as the Volume of crater made by an electric spark during EDM. Volume of crater is denoted by V symbol.

How to calculate Volume of crater related to mean current setting using this online calculator? To use this online calculator for Volume of crater related to mean current setting, enter Ultimate Tensile Strength (Sut), Sparking time s) & Mean current setting (Im) and hit the calculate button. Here is how the Volume of crater related to mean current setting calculation can be explained with given input values -> 325000 = (3.25*10^6/100000000)*10*1^(3/2).

FAQ

What is Volume of crater related to mean current setting?
The Volume of crater related to mean current setting formula is defined as the Volume of crater made by an electric spark during EDM and is represented as V = (3.25*10^6/Sut)*τs*Im^(3/2) or Volume of crater = (3.25*10^6/Ultimate Tensile Strength)*Sparking time*Mean current setting^(3/2). Ultimate tensile strength (UTS) is the maximum stress that a material can withstand while being stretched or pulled, Sparking time is defined as the time for which a spark is sustained & Mean current setting is the current set to mean current value during unconventional machining of EDM.
How to calculate Volume of crater related to mean current setting?
The Volume of crater related to mean current setting formula is defined as the Volume of crater made by an electric spark during EDM is calculated using Volume of crater = (3.25*10^6/Ultimate Tensile Strength)*Sparking time*Mean current setting^(3/2). To calculate Volume of crater related to mean current setting, you need Ultimate Tensile Strength (Sut), Sparking time s) & Mean current setting (Im). With our tool, you need to enter the respective value for Ultimate Tensile Strength, Sparking time & Mean current setting and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Volume of crater?
In this formula, Volume of crater uses Ultimate Tensile Strength, Sparking time & Mean current setting. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Volume of crater = 1.42*Capacitance*Discharge voltage
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